Lithium Phosphate Precipitation from Brine

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lithium extraction methods from brine are energy-intensive, costly, and environmentally polluting, with low yields due to the need for evaporation and concentration processes, and the re-dissolution of lithium carbonate, making it inefficient to extract lithium from seawater or brine.

Innovation Solution

A method involving the addition of a nucleus particle and a phosphorous supplying material to a lithium-bearing solution to precipitate lithium phosphate, which has lower solubility, allowing for high-purity lithium extraction without lengthy evaporation and concentration processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium is extracted from brine by converting to lithium carbonate, then lithium can be obtained in solid form, but the lithium carbonate re-dissolves due to low concentration being below solubility limit

Engineering Contradiction:
Improveextraction yieldVSAvoidlithium carbonate concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the chemical form parameter from lithium carbonate to lithium phosphate, exploiting the lower solubility of lithium phosphate to achieve precipitation at lower concentrations that would otherwise remain dissolved as carbonate

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a phosphate source as an intermediary substance that reacts with lithium to form lithium phosphate precipitate, enabling separation without requiring high concentration achieved through evaporation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If brine is evaporated and concentrated to extract lithium, then lithium concentration increases, but energy consumption and time requirements increase significantly

Engineering Contradiction:
Improvelithium concentrationVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by stationary object

Solution Approach 1:

The patent replaces the thermal evaporation process with a chemical precipitation process using phosphate, avoiding the energy-intensive mechanical/thermal system of evaporation while achieving concentration and separation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the phase transition from dissolved lithium ions to solid lithium phosphate precipitate through chemical reaction, bypassing the evaporative phase transition that requires significant energy input

Inventive Principle:
Principle #36Phase transitions

3Reliability

If lithium is extracted using conventional methods from brine, then lithium can be obtained, but the process is costly and environmentally polluting

Engineering Contradiction:
Improveextraction efficiencyVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts only the necessary phosphate component to form lithium phosphate precipitate, leaving other brine components in solution, thereby achieving selective extraction without the need for complete evaporation and associated pollution

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the typically harmful evaporation process into a beneficial chemical precipitation reaction that occurs at ambient conditions, transforming an energy-intensive and polluting process into an efficient and environmentally friendly one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables economical and high-yield extraction of lithium phosphate from brine, reducing energy consumption and environmental impact by precipitating lithium phosphate directly, thus overcoming the limitations of existing extraction methods.

Implementation Method 1

precipitating the dissolved lithium in the lithium bearing solution as lithium phosphate by adding a phosphorous supplying material

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 2

adding a nucleus particle to a lithium bearing solution; and precipitating the dissolved lithium

Methodology Applied
Scientific EffectNucleation: Nucleation

Data Source

PatentUS10017838B2Method for extraction of lithium from lithium bearing solution
Publication Date: 2018.07.10 POHANG IRON & STEEL CO LTD
  • US10017838B2 patent drawing
  • US10017838B2 patent drawing
  • US10017838B2 patent drawing

AI summary

A method of extracting lithium from a lithium bearing solution and specifically, economically extracting lithium from a lithium bearing solution comprising the steps of: adding a nucleus particle to a lithium bearing solution; and precipitating the dissolved lithium in the lithium bearing solution as lithium phosphate by adding a phosphorous supplying material to the lithium bearing solution including the nucleus particle is provided.