Lubricating Oil Composition for Hybrid Engine Fuel Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Engine oils used in hybrid vehicles experience reduced fuel consumption reducing properties due to high viscosity at low temperatures and increased evaporativity and friction at high temperatures, leading to potential engine part breakage and inefficiencies.

Innovation Solution

A lubricating oil composition containing an olefin-based polymer, a comb-shaped polymer as a viscosity index improver, and an organic molybdenum-based compound, which maintains appropriate viscosity and reduces friction across a wide temperature range, ensuring effective lubrication and fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a low-viscosity base oil is used to reduce fuel consumption, then fuel consumption reducing properties are improved, but evaporativity increases and friction reducing effect is insufficient

Engineering Contradiction:
Improvefuel consumptionVSAvoidevaporativity and friction control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the base oil by using a specific hydrocracked base oil with controlled aromatic content (5-20 wt%) and sulfur content (0.01-0.1 wt%), rather than simply reducing viscosity. This parameter optimization allows achieving low fuel consumption while maintaining appropriate evaporativity and friction characteristics through the synergistic effect with additives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite lubricating oil system by combining a hydrocracked base oil with specific viscosity index improvers (polymer I and polymer II in defined ratios) and friction modifiers. This composite formulation achieves the balance between low viscosity for fuel efficiency and sufficient film strength for friction protection that cannot be obtained with base oil alone.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If a low-viscosity base oil is used, then fuel consumption reducing properties are improved, but oil film retention becomes difficult at high temperature

Engineering Contradiction:
Improvefuel consumptionVSAvoidviscosity stability at high temperature
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent optimizes the viscosity index improver composition by specifying polymer I content at 30-80 wt% and polymer II at 20-70 wt%, with controlled molecular weights and structures. This parameter control ensures the oil maintains appropriate viscosity at operating temperatures while keeping fuel consumption low, achieving thermal stability without sacrificing fuel efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite viscosity modification system using two different polymer types (polymer I and polymer II) with complementary characteristics. Polymer I provides base viscosity improvement while polymer II enhances high-temperature stability, creating a synergistic effect that maintains oil film integrity at elevated temperatures while preserving fuel consumption benefits.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If engine oil temperature is reduced to 50°C during motor operation, then fuel consumption is reduced, but viscosity increases and lubrication performance deteriorates

Engineering Contradiction:
Improvefuel consumptionVSAvoidlubrication performance
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent modifies the base oil parameters by using hydrocracked oil with controlled aromatic content (5-20 wt%) and viscosity characteristics. This parameter optimization ensures the oil maintains appropriate viscosity even at reduced temperatures during hybrid operation, preventing excessive thickening that would impair lubrication while still achieving fuel consumption reduction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite base oil system combining hydrocracked base oil with specifically formulated viscosity index improvers. This composite formulation provides temperature-insensitive viscosity characteristics, ensuring adequate lubrication performance across the wide temperature range experienced during hybrid vehicle operation, from cold motor operation to hot engine conditions.

Inventive Principle:
Principle #40Composite materials

4Force

If friction modifier is added to low-viscosity base oil, then friction reduction is attempted, but friction reducing effect is not thoroughly revealed

Engineering Contradiction:
ImprovefrictionVSAvoidfriction reducing effectiveness
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent optimizes the friction modifier parameters by selecting organic molybdenum compounds with specific molecular structures and controlling their concentration (0.1-5 wt%). The base oil parameters (aromatic content 5-20 wt%, sulfur 0.01-0.1 wt%) are also optimized to enhance friction modifier effectiveness. This parameter coordination ensures the friction modifier can充分发挥 its friction-reducing potential in the hybrid operation context.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite friction control system by combining the hydrocracked base oil with viscosity index improvers and organic molybdenum friction modifiers. The base oil composition is specifically designed to enhance the friction-reducing effectiveness of the molybdenum compound, creating a synergistic system where the base oil acts as an effective carrier and activator for the friction modifier, achieving thorough friction reduction despite low viscosity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lubricating oil composition exhibits excellent fuel consumption reducing properties and friction reduction while minimizing evaporativity, effectively lubricating internal combustion engines in both high-temperature and low-temperature environments.

Implementation Method 1

an organic molybdenum-based compound... reduces friction under mixed lubricating conditions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

adding a friction modifier, such as an organic molybdenum compound, in the engine oil, to contemplate to reduce friction

Methodology Applied
Scientific EffectLubrication: Lubrication

Implementation Method 3

a viscosity index improver (B) containing a comb-shaped polymer (B1)... maintains appropriate viscosity across a wide temperature range

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 4

when operating the engine at high speed, the evaporation of the engine oil becomes large due to an increase of thermal load

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11326120B2Lubricating oil composition, internal combustion engine, and lubrication method for internal combustion engine
Publication Date: 2022.05.10 IDEMITSU KOSAN CO LTD
  • US11326120B2 patent drawing
  • US11326120B2 patent drawing
  • US11326120B2 patent drawing

AI summary

The present invention relates to a lubricating oil composition containing a base oil (A) containing an olefin-based polymer (A1) having an area ratio of a peak derived from a hydride (A11) of a decene trimer of 80% or more relative to 100% of a total area of peaks derived from the olefin-based polymer (A1) detected in a chromatogram and having predetermined kinematic viscosity, flash point, and pour point, a viscosity index improver (B) containing a comb-shaped polymer (B1), and an organic molybdenum-based compound (C), in which the content of the comb-shaped polymer (B1) is regulated within a specified range and having a HTHS viscosity at each of 150° C. and 50° C. of the lubricating oil composition and a NOACK value in predetermined ranges, respectively.