Magnesium Boron Carbon Cathode for High Capacity

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Solution Overview

Problem

Current cathode active materials for magnesium secondary batteries, such as vanadium oxide and composite oxides, are limited in capacity due to strong interactions between oxygen and magnesium ions, preventing effective occlusion and release of magnesium ions.

Innovation Solution

A cathode active material composed of magnesium, boron, and carbon with a layered structure, where boron replaces part of the carbon, reducing electron density and enabling magnesium to move between layers, is developed, along with optional inclusion of lithium or calcium, allowing for efficient occlusion and release of magnesium ions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cathode active materials like vanadium oxide are used, then the battery structure is simple and easy to manufacture, but the capacity is limited due to strong interactions between oxygen and magnesium ions

Engineering Contradiction:
Improvebattery capacityVSAvoidmaterial composition complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent uses composite oxides containing magnesium and transition metals (such as Mn, Fe, Co, Ni, Cu, Zn, or their combinations) to create a cathode active material that overcomes the limitations of single-element oxides. This composite structure allows for enhanced capacity while managing the complexity through systematic material design

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces oxygen-deficient regions with specific oxygen vacancy concentrations (0.01 ≤ x ≤ 0.5 in the formula M1-xO1-y) to create localized areas with reduced oxygen-magnesium interactions. This local modification allows the material to maintain overall structural integrity while creating specific zones that facilitate magnesium ion occlusion and release

Inventive Principle:
Principle #3Local quality

2Reliability

If oxygen-free carbon material is used to avoid strong oxygen-magnesium interactions, then magnesium ion transport is improved, but the material structure becomes less stable

Engineering Contradiction:
Improvemagnesium ion occlusion and release efficiencyVSAvoidmaterial structural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates oxygen-deficient regions within the oxide structure where oxygen vacancies are concentrated. These local regions provide pathways for magnesium ion transport with reduced oxygen interference, while the rest of the material maintains its stable oxide structure. The oxygen deficiency is controlled within specific ranges to balance reactivity and stability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent combines transition metal oxides with controlled oxygen deficiencies to create a composite structure that exhibits both the stability of oxides and the enhanced magnesium ion transport properties similar to oxygen-free materials. The composite nature allows synergistic effects between the metal oxide framework and the oxygen-deficient regions

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new cathode active material exhibits enhanced capacity and efficiency in magnesium secondary batteries, as demonstrated by significant initial charge and discharge capacities in experimental battery cells, with the layered structure facilitating reversible magnesium ion transport.

Implementation Method 1

boron replaces part of the carbon, reducing electron density and enabling magnesium to move between layers

Methodology Applied
Scientific EffectElectron density reduction:

Implementation Method 2

capable of occluding and releasing magnesium

Methodology Applied
Scientific EffectIon occlusion and release:

Implementation Method 3

the layered structure facilitating reversible magnesium ion transport

Methodology Applied
Scientific EffectReversible ion transport:

Data Source

PatentUS11081698B2Cathode active material containing boron and carbon, and magnesium secondary battery using the same
Publication Date: 2021.08.03 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11081698B2 patent drawing

AI summary

A cathode active material for magnesium secondary batteries includes a material containing magnesium, boron, and carbon. The material has a layered structure.