Magnetic Robotic Arm Latch for Rigid Surgical Table Coupling

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Solution Overview

Problem

Conventional surgical robotic systems face challenges with heavy and cumbersome robotic arms that require complex and time-consuming removal from surgical tables, often necessitating special tools and resulting in poor system performance due to flexible connections.

Innovation Solution

A magnetic latch system using a permanent magnet and canceling coil for secure coupling and easy detachment of robotic arms from surgical tables, eliminating the need for special tools and reducing weight by distributing components between the arm and table links.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional holding mechanisms (bolts, flexible components) are used to connect the robotic arm to the surgical table, then the connection is secure and reliable, but the robotic arm becomes heavy and cumbersome, requiring special tools and multiple users for removal

Engineering Contradiction:
Improveconnection reliabilityVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces conventional mechanical holding mechanisms (bolts, flexible components) with a magnetic field-based connection system. The permanent magnet generates a magnetic field that attracts the ferromagnetic plate, creating a secure connection without mechanical fasteners. This substitution eliminates the need for special tools and complex release mechanisms, allowing simple manual removal by pulling the robotic arm away from the table.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the connection parameter from mechanical interlocking to magnetic attraction. By using magnetic field strength as the connection parameter instead of mechanical fastening, the system achieves both secure connection during surgery and easy removal by simply overcoming the magnetic force through pulling, without requiring tool-assisted release mechanisms.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the end of the robotic arm is made heavy with heavy materials to support the remainder of the arm, then the arm is stable and can support its structure, but the entire robotic arm becomes heavy and difficult to handle

Engineering Contradiction:
Improvearm stabilityVSAvoidrobotic arm weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent uses the magnetic attraction force between the permanent magnet and ferromagnetic plate as a counterbalancing force to support the robotic arm's structure. Instead of relying on heavy materials at the arm's end to provide structural support, the magnetic force acts as a counterweight that holds the arm stable during surgery, allowing the arm to be constructed with lighter materials.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent replaces the need for heavy structural materials with a magnetic field-based support system. The permanent magnet's magnetic field provides the necessary holding force to support the robotic arm's weight and maintain stability, eliminating the requirement for heavy counterbalancing materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If flexible components are used in the connection to provide degrees of freedom, then the arm can move and adjust position, but the connection becomes less rigid and system performance deteriorates

Engineering Contradiction:
Improvedegrees of freedomVSAvoidsystem performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements a dynamic connection system where the robotic arm can be easily attached and detached from the surgical table. The magnetic connection provides a rigid, stable connection during surgery when needed, and allows quick release when the arm needs to be repositioned or removed, offering dynamic adaptability without compromising connection rigidity during operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effortless addition and removal of robotic arms with a rigid connection, reducing handling difficulties and improving system performance by eliminating the need for special tools and minimizing weight, thus enhancing operational efficiency.

Implementation Method 1

a permanent magnet, which produces a first magnetic field and that attracts the ferromagnetic plate

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

the magnetic latch includes a ferromagnetic plate (e.g., a steel plate) and the permanent magnet, which produces a first magnetic field and that attracts the ferromagnetic plate

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

the coil produces a second magnetic field that opposes the first magnetic field

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 4

a canceling coil (e.g., an electromagnet), that allows a user to uncouple the robotic arm from the surgical table

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Data Source

PatentUS11478329B2Magnetic latch for a surgical robotic system
Publication Date: 2022.10.25 AURIS HEALTH INC
  • US11478329B2 patent drawing
  • US11478329B2 patent drawing
  • US11478329B2 patent drawing

AI summary

A surgical robotic system that includes a surgical table that is configured to hold a patient and a magnetic latch. The magnetic latch has a ferromagnetic plate, a permanent magnet that produces a first magnetic field and that attracts the ferromagnetic plate to thereby couple a robotic arm to the surgical table, and a cancelling coil, which when energized, produces a second magnetic field that opposes the first magnetic field to thereby uncouple the robotic arm from the surgical table.