Magnetic Gripper Pneumatic Piston Selective Sheet Lifting
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Solution Overview
Problem
Existing magnetic grippers for sheet metal workpieces often lift multiple sheets simultaneously due to an oversized magnetic field, leading to unintended lifting of multiple workpieces from a stack, which is undesirable in precision processes like bending.
Innovation Solution
A magnetic gripper with pneumatic activation, featuring a piston and permanent magnet system that allows for three distinct magnetic force states: low, high, and intermediate, enabling selective lifting and holding of individual sheet metal workpieces by controlling the piston's position within the gripper's pneumatic chambers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a strong magnetic field is used to ensure secure holding during bending, then the holding force is sufficient, but multiple sheets are lifted simultaneously from the stack
Solution Approach 1:
The magnetic gripper employs a dynamic magnetic field strength that changes during the processing cycle. The permanent magnet is positioned close to the workpiece during bending to provide strong holding force, then moved away during lifting to reduce magnetic field strength and prevent multiple sheets from being lifted. This dynamic adjustment resolves the contradiction between needing strong holding force and avoiding lifting multiple sheets.
Solution Approach 2:
The magnetic field is activated periodically - strong during the bending operation and reduced or deactivated during the lifting and positioning phases. This periodic activation pattern allows the system to achieve secure holding when needed while avoiding unintended lifting of multiple sheets during other phases of the cycle.
2Reliability
If a strong magnetic field is used to lift sheet metal workpieces, then secure holding is achieved, but the magnetic gripper design becomes complex
Solution Approach 1:
The permanent magnet provides the magnetic field automatically without requiring external power sources, control systems, or complex activation mechanisms. The magnet simply needs to be positioned at the appropriate distance from the workpiece to provide the required holding force, significantly simplifying the gripper design while maintaining reliable holding capability.
Solution Approach 2:
The patent replaces complex electromagnetic activation systems with a simple mechanical positioning approach. Instead of using controlled electromagnetic fields requiring power supplies and control electronics, the system uses a permanently magnetized component whose magnetic field strength is controlled by its distance from the workpiece, achieved through simple linear movement of the gripper body.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The gripper effectively lifts and holds individual sheet metal workpieces securely, preventing the lifting of adjacent sheets, ensuring precise handling and increased work safety during processing, with a simple and efficient pneumatic control mechanism.
Implementation Method 1
a permanent magnet (23) which is coupled to the piston body (22) and which rests against the housing base (12) in the second end position (40) of the piston (19)
Implementation Method 2
a compression spring (31) which is compressed in the second end position (40) of the piston (19) and which acts on the piston (19), wherein the compression spring (31) urges the piston (19) into an intermediate position (41) between the first end position (28) and the second end position (40)
Implementation Method 3
The magnetic gripper can be activated pneumatically. When activated, such a magnetic gripper must be designed to provide a holding force several times, in particular eight times, the static lifting force
Data Source
Figure 1
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Figure 5~7
AI summary
The invention relates to a magnetic gripper (9) with pneumatic activation comprising: a housing (11) with a housing base (12) and a piston receiving cavity (14), wherein the piston receiving cavity (14) is limited by a piston receiving inner surface (15), wherein a first pneumatic connection (26) is formed in the housing (11); a piston (19) with a piston head (20) and a piston body (22) and a permanent magnet (23) coupled to the piston body (22), wherein the piston (19) is slidably received in the piston receiving cavity (14) between a first end position (28) and a second end position (40).Furthermore, a compression spring (31) is provided which is compressed in the second end position (40) of the piston (19) and acts on the piston (19), wherein the compression spring (31) forces the piston (19) into an intermediate position (41) between the first end position (28) and the second end position (40), wherein the compression spring (31) is designed such that it does not force the piston (19) beyond the intermediate position (41) to the first end position (28).