Throwable Robot Magnetic Key Lock for Sealed Enable Control

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Solution Overview

Problem

Existing throwable robots used in military and policing operations lack reliable and secure enable-disable mechanisms, particularly in rugged and hostile environments.

Innovation Solution

A tamper-resistant and environmentally-sealed mechanism using a pair of axially aligned drive wheels, a housing with a key holding portion, and a magnetic field sensor to detect the presence of a key member, allowing for secure enable/disable functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional enable-disable switch mechanism is used in throwable robots, then the device can be controlled to enable or disable functions, but the system becomes vulnerable to tampering and environmental damage in rugged conditions

Engineering Contradiction:
Improvereliability of control systemVSAvoidsusceptibility to tampering and environmental damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical enable-disable switches with a magnetic field-based detection system. Magnets are positioned within the housing, and a magnetic field sensor detects their presence or absence to control device functionality. This eliminates mechanical wear and tampering vulnerabilities while maintaining reliable control in rugged environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the physical key/member and the control system. Instead of direct mechanical contact, the magnetic field transmits the enable/disable signal through the housing wall, providing environmental sealing while maintaining control functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the housing is completely sealed to protect internal components, then environmental resistance improves, but detecting the presence of ferromagnetic components becomes more difficult

Engineering Contradiction:
Improveenvironmental resistanceVSAvoiddifficulty of detecting ferromagnetic components
Core Design Contradiction:
Object-affected harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The patent uses magnetic field sensing instead of mechanical or optical detection methods to identify the presence of ferromagnetic key members. The magnetic field penetrates the sealed housing wall, allowing detection without compromising the seal integrity or requiring openings in the housing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from mechanical presence or optical visibility to magnetic field interaction. By measuring changes in magnetic field strength or distortion caused by ferromagnetic materials, the system can detect key members through the sealed housing wall.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust, reliable, and secure control system for throwable robots, enabling them to withstand rugged conditions and ensuring secure operation in hostile environments.

Implementation Method 1

The magnets may provide a magnetic flux field

Methodology Applied
Scientific EffectMagnetic flux field: Magnetic Field

Implementation Method 2

The magnetic field sensor may comprise, for example, a Hall effect sensor

Methodology Applied
Scientific EffectHall effect: Hall Effect

Implementation Method 3

the key member comprises a material with a relative electromagnetic permeability greater than five hundred so that the magnetic flux field produced by the magnets changes when the key member is disposed in the key holding slot

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS12318922B2Magnetic lock with throwable robot
Publication Date: 2025.06.03 RECONROBOTICS INC
  • US12318922B2 patent drawing
  • US12318922B2 patent drawing
  • US12318922B2 patent drawing

AI summary

A two wheeled throwable robot comprises an elongate chassis with two ends, a motor at each end, drive wheels connected to the motors, and a tail extending from the elongate chassis. The throwable robot includes an enable/disable arrangement comprising a pair of magnets generating a magnetic field and a magnetic field sensor positioned in proximity to the pair of magnets. The sensor is activated upon the occurrence of a specific modification of the magnetic field. The throwable robot may include a key member formed of a material to modify the magnetic field to enable the robot.