Polymer-Functionalized Magnetic Particles for Stable Solute Extraction

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Solution Overview

Problem

Current nanoparticle technologies face challenges in maintaining colloidal stability in high ionic strength solutions and high temperatures, leading to reduced performance in applications such as rare earth element extraction and lithium isolation, and existing devices for solute separation are limited in scale and productivity.

Innovation Solution

Polymer-functionalized particles with a magnetic core and a metal-organic framework shell, or jarosite material, are used in a magnetic separation system that includes a flow tube, collection component, and electromagnet to enhance colloidal stability and facilitate the extraction of solutes from complex mixtures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If nanoparticles are grafted with components to increase steric repulsion, then colloidal stability is improved, but nanoparticle performance is reduced

Engineering Contradiction:
Improvecolloidal stabilityVSAvoidnanoparticle performance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The particle structure is divided into distinct functional segments: a magnetic core for separation, a metal-organic framework shell for solute binding, and a polymer component for colloidal stabilization. This segmentation allows each component to perform its specific function without interfering with the others, resolving the contradiction between stability and performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite particle structure combining magnetic materials, metal-organic frameworks, and polymers. This composite approach enables the particle to simultaneously exhibit magnetic responsiveness, high solute capacity, and colloidal stability in high ionic strength solutions, overcoming the limitations of single-material systems

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If active functional nanoparticles are used for solute extraction, then extraction capacity is improved, but colloidal stability in high ionic strength solutions deteriorates

Engineering Contradiction:
Improvesolute capacityVSAvoidcolloidal stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The polymer component acts as an intermediary that provides steric repulsion between particles, preventing aggregation in high ionic strength solutions. This intermediary layer allows the metal-organic framework shell to maintain its solute-binding functionality while the polymer ensures colloidal stability, resolving the contradiction between capacity and stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If existing devices are used for solute extraction, then extraction capability is provided, but productivity and scalability are limited

Engineering Contradiction:
Improveextraction capabilityVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The magnetic particle system serves multiple functions: extraction of solutes, magnetic separation from solution, and regeneration through repeated use. This multi-functionality enables a single system to handle the entire extraction process, improving productivity and scalability compared to conventional single-function devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer-functionalized particles demonstrate improved colloidal stability and performance in high ionic strength and temperature environments, enabling efficient extraction of rare earth elements and lithium, with the system allowing for semi-continuous operation and regeneration of particles, thereby increasing productivity and reducing costs.

Implementation Method 1

applying a magnetic field to at least one of the magnetic separation devices of the system

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

grafting of nanoparticles with components to increase steric repulsion

Methodology Applied
Scientific EffectSteric repulsion:

Implementation Method 3

a shell surrounding the magnetic core, wherein the shell comprises a metal-organic framework material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240269691A1Polymer-functionalized magnetic particle embodiments for solute separation, and devices and systems for using the same
Publication Date: 2024.08.15 BATTELLE MEMORIAL INST
  • US20240269691A1 patent drawing
  • US20240269691A1 patent drawing
  • US20240269691A1 patent drawing

AI summary

Disclosed herein are embodiments of a polymer-functionalized particle for using in isolating and extracting solutes, such as rare earth metals, lithium, and the like. The polymer-functionalized particles exhibit strong resistance to agglomeration and degradation even in high ionic strength and/or temperature environments. A post-particle synthesis method for making the polymer-functionalized particle is disclosed, along with a magnetic separation device and that can be used in system embodiments to facilitate use and regeneration of the polymer-functionalized particles in solute extraction.