Magnetic Sensor Element With Indirect Exchange for Wider Dynamic Range

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Solution Overview

Problem

The upper limit of magnetic field intensity measurable by existing magnetic detection elements is limited, resulting in a insufficient dynamic range for detecting small magnetic field variations.

Innovation Solution

A magnetic sensor element comprising a pinned layer, a first non-magnetic layer, a first magnetic layer, and a free layer, where the pinned layer and first magnetic layer are coupled by indirect exchange interaction, allowing for increased sensitivity to external magnetic fields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a spin-valve giant magnetic resistance (GMR) element is used as a magnetic detection element, then hysteresis is reduced under a bias magnetic field, but the upper limit of measurable magnetic field intensity is limited to the anisotropic magnetic field intensity (Hk) of the free layer, resulting in insufficient dynamic range

Engineering Contradiction:
Improvemagnetic field detection precisionVSAvoiddynamic range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The magnetic detection element is divided into multiple functional layers: a pinned layer with fixed magnetization direction, a first magnetic layer with in-plane magnetization, and a free layer with perpendicular magnetization. Each layer serves a specific function, allowing the element to detect magnetic fields beyond the limited range of conventional single-layer GMR elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional in-plane magnetization detection to perpendicular magnetization detection by orienting the magnetization direction of the free layer perpendicular to the film plane. This dimensional change enables detection of much stronger magnetic fields, expanding the dynamic range from limited Hk values to fields exceeding 1 T.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If a bias magnetic field is applied to increase magnetic field variation detection, then sensitivity to small magnetic field variations is improved, but the intensity of the bias magnetic field is about 1000 times greater than the magnetic field variation to be detected

Engineering Contradiction:
Improvesensitivity to magnetic field variationVSAvoidbias magnetic field intensity
Core Design Contradiction:
Measurement precisionVSUse of energy by stationary object

Solution Approach 1:

The invention changes the magnetization orientation parameter from in-plane to perpendicular for the free layer, which fundamentally alters the magnetic detection characteristics. This parameter change enables the use of much weaker bias magnetic fields while maintaining high sensitivity, as the perpendicular magnetization configuration provides enhanced magnetic field responsiveness.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the free layer has perpendicular magnetization direction, then the upper limit of measurable magnetic field intensity exceeds 1 T, but the device complexity increases with multiple layers and indirect exchange interaction

Engineering Contradiction:
Improvemeasurable magnetic field rangeVSAvoidmulti-layer structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A nonmagnetic layer is introduced as an intermediary between the pinned layer and the first magnetic layer. This intermediary layer enables indirect exchange interaction, which couples the magnetization directions of adjacent layers without requiring direct contact. This approach simplifies the overall structure compared to direct exchange coupling while achieving the desired perpendicular magnetization configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dynamic range of the magnetic sensor element is significantly enhanced, enabling accurate detection of small magnetic field variations with improved sensitivity and reduced hysteresis.

Implementation Method 1

The pinned layer and the first magnetic layer are coupled by indirect exchange interaction

Methodology Applied
Scientific EffectIndirect exchange interaction: Magnetism

Implementation Method 2

a magnetic detection element (magnetic sensor element) described in Japanese Patent Laying-Open No. 2006-019383 (PTL 1) is a spin-valve giant magnetic resistance (GMR) element

Methodology Applied
Scientific EffectGiant magnetic resistance (GMR): Magnetoresistance

Implementation Method 3

a magnet for applying a bias magnetic field to the magnetic sensor element

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS12498434B2Magnetic sensor element, magnetic sensor, and magnetic sensor device
Publication Date: 2025.12.16 MITSUBISHI ELECTRIC CORP
  • US12498434B2 patent drawing
  • US12498434B2 patent drawing
  • US12498434B2 patent drawing

AI summary

A magnetic sensor element includes a pinned layer, a first non-magnetic layer, a first magnetic layer, and a free layer. The pinned layer has a fixed magnetization direction. The first non-magnetic layer is laminated on the pinned layer. The first magnetic layer holds the first non-magnetic layer with the pinned layer. The free layer is disposed along a lamination direction in which the first non-magnetic layer is laminated on the pinned layer. Each of the first magnetic layer and the free layer has a magnetization direction more easily changed by an external magnetic field than that of the pinned layer. The pinned layer and the first magnetic layer are coupled by indirect exchange interaction.