Magnetism Detection Device Using Common Stacked Structures

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Solution Overview

Problem

Existing magnetism detection devices face challenges in productivity due to complex manufacturing processes and the need for improved structural simplicity.

Innovation Solution

A magnetism detection device is designed with a sensor section and resistive section, featuring stacked structures for both magnetism detection elements and resistive elements, allowing for simpler manufacturing processes by using common materials and stacking orders, and incorporating dummy patterns to minimize film quality dispersion and reduce overall dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different structures are used for magnetism detection elements and resistive elements, then detection functionality is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedetection functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by using the same stacked structure for both magnetism detection elements and resistive elements. This allows a single manufacturing process to produce both functional types of elements, reducing manufacturing complexity while maintaining detection functionality through the magnetism detection elements' specific configuration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the device into sensor sections (with magnetism detection elements) and resistive sections (with resistive elements), each having identical stacked structures. This segmentation allows independent optimization of regions while using common manufacturing processes, resolving the contradiction between functional specialization and manufacturing simplicity

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If complex manufacturing processes are used, then manufacturing precision is improved, but productivity decreases

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidproductivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges the manufacturing processes for magnetism detection elements and resistive elements into a single stacked structure fabrication process. This combining of processes maintains manufacturing precision through standardized procedures while significantly improving productivity by eliminating separate manufacturing steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs homogeneity by using identical stacked structures for both element types, allowing uniform manufacturing conditions and processes to be applied across all elements. This homogeneous approach ensures consistent manufacturing precision while enabling high-volume production through streamlined processes

Inventive Principle:
Principle #33Homogeneity

3Ease of operation

If larger dimensions are used, then assembly ease is improved, but device size increases

Engineering Contradiction:
Improveassembly easeVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent applies the nested doll principle by integrating resistive elements and magnetism detection elements within the same stacked structure layers. This nesting allows compact arrangement of components while maintaining sufficient spacing for assembly, achieving miniaturization without sacrificing assembly ease

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves enhanced manufacturing efficiency and improved detection accuracy by utilizing common stacked structures and dummy patterns, enabling easier assembly and miniaturization.

Implementation Method 1

The first magnetic body has first magnetization pinned in a first direction and is configured to detect a magnetic field to be detected

Methodology Applied
Scientific EffectMagnetization: Ferromagnetism

Implementation Method 2

Japanese Unexamined Patent Application Publication No. 2011-33456 describes a magnetic sensor provided with a circuit in which a plurality of magneto-resistive effect elements are coupled in series

Methodology Applied
Scientific EffectMagneto-resistive effect: Magnetoresistance

Data Source

PatentUS12385990B2Magnetism detection device
Publication Date: 2025.08.12 TDK CORP
  • US12385990B2 patent drawing
  • US12385990B2 patent drawing
  • US12385990B2 patent drawing

AI summary

A magnetism detection device according to an embodiment of the disclosure includes a sensor section and a resistive section. The sensor section includes a first magnetism detection element. The first magnetism detection element has a first stacked structure and is configured to detect a magnetic field to be detected. The resistive section includes a first resistive element and is coupled to the sensor section. The first resistive element has the first stacked structure.