Mandrel Mask Design for FinFET Layouts

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Solution Overview

Problem

As semiconductor device fabrication processes miniaturize, there is a growing need for small-size semiconductor device layouts that can achieve scale reduction and reliability, particularly in standard cell design, where existing methods struggle to efficiently design and align mandrel mask patterns for fin structures.

Innovation Solution

A layout design method that involves generating dummy fin designs and mandrel candidate designs based on predetermined values, decomposing these into first and second mandrel mask designs, and selecting one that satisfies a predetermined condition to create a final mandrel mask design, ensuring proper alignment and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If semiconductor device fabrication processes are miniaturized to achieve smaller device size, then device scale is reduced, but layout design complexity and difficulty increase

Engineering Contradiction:
Improvedevice sizeVSAvoidlayout design complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The layout design process is segmented into distinct stages: receiving normal fin designs, generating dummy fin designs, creating mandrel candidate designs, decomposing into mandrel mask designs, and selecting the final design. This segmentation allows complex miniaturization tasks to be broken down into manageable steps, reducing overall design complexity while enabling continued scale reduction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dummy fin designs are generated in advance before creating the final mandrel mask design. These dummy fins serve as preliminary structures that guide subsequent design steps, allowing the system to pre-establish critical dimensions and spacing requirements before finalizing the actual device layout, thereby managing complexity during miniaturization.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If multiple normal fin designs with different interval distances are used, then design flexibility increases, but mandrel mask generation difficulty increases

Engineering Contradiction:
Improvedesign flexibilityVSAvoidmandrel mask generation difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The system applies different interval distances and dummy fin configurations to specific local regions based on the normal fin designs provided. Each region receives customized dummy fin generation parameters tailored to its specific spacing requirements, allowing the system to handle diverse fin designs while maintaining automated mandrel mask generation through localized parameter adjustment.

Inventive Principle:
Principle #3Local quality

3Productivity

If automated dummy fin design generation is implemented, then productivity increases, but design precision requirements increase

Engineering Contradiction:
Improvelayout design productivityVSAvoiddesign precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system incorporates feedback mechanisms where the generated dummy fin designs are evaluated against predetermined conditions and design rules. The automated generation process continuously adjusts parameters based on feedback from design validation checks, ensuring that productivity gains from automation do not compromise the precision required for reliable mandrel mask generation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9652578B2Layout design methods and layout design systems for performing the layout design methods
Publication Date: 2017.05.16 SAMSUNG ELECTRONICS CO LTD
  • US9652578B2 patent drawing
  • US9652578B2 patent drawing
  • US9652578B2 patent drawing

AI summary

A layout design method may include receiving predetermined values related to first to third normal fin designs extending in a first direction and arranged in parallel in a second direction perpendicular to the first direction, generating dummy fin designs based on the predetermined values, generating mandrel candidate designs based on the first to third normal fin designs and the dummy fin designs, decomposing the mandrel candidate designs to first and second mandrel mask designs, and generating a final mandrel mask design using one of the first and second mandrel mask designs that satisfies a predetermined condition. A first interval distance in the second direction between the first normal fin design and the second normal fin design may be different from a second interval distance in the second direction between the second normal fin design and the third normal fin design.