Redox Flow Battery Manganese Electrolyte Precipitation Suppression

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Solution Overview

Problem

Redox flow batteries employing manganese ions as positive electrode electrolyte face challenges in suppressing the precipitation of manganese oxide, which leads to decreased energy density and increased flow resistance due to the adherence of precipitated manganese oxide on electrodes and ducts, especially when the manganese ion concentration is elevated.

Innovation Solution

Incorporating a phosphorus-containing substance, such as phosphoric acid, and titanium ions into the positive electrode electrolyte, along with additive metal ions like bismuth, to maintain manganese ion stability and prevent precipitation, while ensuring the concentration of these components falls within specific ranges to facilitate easy production and maintain high energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the manganese ion concentration of the positive electrode electrolyte is increased to increase energy density, then the energy density is improved, but precipitation of manganese oxide is promoted

Engineering Contradiction:
Improvemanganese ion concentrationVSAvoidprecipitation of manganese oxide
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

A phosphorus-containing substance is introduced as an intermediary agent that mediates between manganese ions and prevents their transformation into precipitated manganese oxide. The phosphorus-containing substance forms complexes with manganese ions or alters the chemical environment, acting as a protective intermediary that allows high manganese ion concentration without precipitation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical parameters of the electrolyte by adding a phosphorus-containing substance, which alters the solubility characteristics and stability conditions of manganese ions. This parameter change enables the system to maintain high manganese ion concentration (0.8 M or more, preferably 1 M or more) while preventing manganese oxide precipitation through modified chemical equilibria.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If titanium ions are added to suppress manganese oxide generation, then manganese oxide precipitation is suppressed, but MnO2 can still be generated after repeated use for a long time

Engineering Contradiction:
Improvesuppression of manganese oxide generationVSAvoidlong-term stability
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The invention creates a composite electrolyte system combining phosphorus-containing substances with titanium ions and additive metal ions. This composite approach synergistically enhances the suppression effect: the phosphorus-containing substance provides primary stabilization, titanium ions offer secondary protection, and additive metal ions fill gaps to prevent MnO2 generation even after prolonged operation and repeated charge-discharge cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The phosphorus-containing substance acts as a beforehand cushioning agent that preemptively prevents manganese oxide formation before it can occur during battery operation. By establishing this protective mechanism in advance, the system is cushioned against the harmful effects of manganese oxide precipitation throughout its operational life, including during standby states and after repeated use.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If manganese oxide precipitates, then the amount of positive electrode active material decreases, but this results in deterioration of battery performance

Engineering Contradiction:
Improveamount of positive electrode active materialVSAvoidbattery performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The phosphorus-containing substance serves as a protective intermediary that prevents the loss of positive electrode active material by stopping manganese oxide precipitation. This intermediary mechanism ensures that the full amount of manganese ions remains dissolved and electrochemically active, maintaining battery performance and energy density over time without degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stability of the object's composition

If precipitated MnO2 adheres to electrode or duct, then flow resistance of electrolyte increases

Engineering Contradiction:
Improveprecipitation suppressionVSAvoidflow resistance
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The phosphorus-containing substance acts as a mediator that prevents manganese oxide precipitation throughout the electrolyte circulation system, including in ducts and on electrode surfaces. By maintaining manganese ions in dissolved state, it prevents adhesion and buildup, ensuring smooth electrolyte flow and low flow resistance during battery operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described configuration effectively suppresses manganese oxide precipitation, maintaining energy density and preventing electrode and duct fouling, thereby enhancing the battery's performance and longevity.

Implementation Method 1

Incorporating a phosphorus-containing substance, such as phosphoric acid, and titanium ions into the positive electrode electrolyte, along with additive metal ions like bismuth, to maintain manganese ion stability and prevent precipitation

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

The electrolytes for the electrodes are typically solutions containing, as active materials, metal ions that undergo changes in valence by oxidation-reduction

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Data Source

PatentUS10615441B2Redox flow battery
Publication Date: 2020.04.07 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US10615441B2 patent drawing

AI summary

A redox flow battery includes a battery cell including a positive electrode, a negative electrode, and a membrane disposed between these two electrodes; a positive electrode electrolyte supplied to the positive electrode; and a negative electrode electrolyte supplied to the negative electrode, wherein the positive electrode electrolyte contains manganese ions and a phosphorus-containing substance, the negative electrode electrolyte contains at least one species of metal ions selected from titanium ions, vanadium ions, chromium ions, and zinc ions, and a concentration of the phosphorus-containing substance is 0.001 M or more and 1 M or less.