Manganese-Based Positive Electrode Porosity and Coating for High-Temperature Stability

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Solution Overview

Problem

Manganese-based lithium secondary batteries face degradation due to manganese release during charging and discharging, especially at high temperatures, leading to increased resistance and reduced performance, which hinders the development of high-performance batteries with improved high-temperature storage and cycle characteristics.

Innovation Solution

A positive electrode with a manganese-based active material having a porosity of 30% to 35%, represented by the chemical formula xLi2MnO3·(1-x)LiMO2, where 0<x<1 and M is Al, Mg, Mn, Ni, Co, Cr, or Fe, is used, along with a binder and conductive material, to minimize manganese release and enhance high-temperature stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If manganese-based positive electrode active material is used, then cost and resource availability are improved, but manganese release during charging and discharging causes battery degradation and performance deterioration

Engineering Contradiction:
Improvecost and resource availabilityVSAvoidbattery degradation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A coating layer comprising at least one of a metal oxide, metal hydroxide, metal carbonate, or metal phosphate is formed on the surface of the positive electrode active material particles. This coating layer acts as an intermediary barrier that prevents direct contact between the manganese-based active material and the electrolyte solution, thereby suppressing manganese release while maintaining the cost and resource availability benefits of manganese-based materials

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If high temperature storage is performed, then battery performance is improved, but manganese release increases causing faster electrolyte decomposition and resistance increase

Engineering Contradiction:
Improvehigh temperature storageVSAvoidmanganese release
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The coating layer serves as a protective intermediary that remains stable at high temperatures and prevents manganese release even under elevated temperature conditions, thereby enabling high temperature storage without the harmful effects of accelerated manganese dissolution and electrolyte decomposition

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer changes the surface properties of the positive electrode active material, creating a stable interface that resists thermal degradation and prevents manganese release at high temperatures, thereby transforming the thermal stability parameter of the electrode material

Inventive Principle:
Principle #35Parameter changes

3Productivity

If manganese releases into electrolyte solution, then charging and discharging process continues, but manganese precipitation on negative electrode causes electrolyte decomposition and resistance increase

Engineering Contradiction:
Improvecharging and dischargingVSAvoidelectrolyte decomposition
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The coating layer on the positive electrode active material particles acts as a barrier that prevents manganese release into the electrolyte solution during charging and discharging, thereby eliminating the source of manganese that would otherwise precipitate on the negative electrode and cause electrolyte decomposition and resistance increase

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces gas generation and transition metal precipitation, improving safety and resistance characteristics, thereby enhancing high-temperature storage and cycle performance of lithium secondary batteries.

Implementation Method 1

by the intercalation of lithium ions from a positive electrode active material to a negative electrode active material

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

deintercalation for discharge

Methodology Applied
Scientific EffectDeintercalation: Desorption

Implementation Method 3

when the released manganese substance is precipitated on the surface of a negative electrode active material

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 4

the electrolyte solution decomposes fast in the negative electrode active material by a reduction reaction with electrons

Methodology Applied
Scientific EffectReduction reaction: Reduction

Data Source

PatentUS9997780B2Positive electrode for lithium secondary battery and lithium secondary battery comprising the same
Publication Date: 2018.06.12 LG ENERGY SOLUTION LTD
  • US9997780B2 patent drawing
  • US9997780B2 patent drawing
  • US9997780B2 patent drawing

AI summary

The present disclosure relates to a positive electrode for a lithium secondary battery including an electrode current collector, and a positive electrode active material layer coated on at least a part of the electrode current collector, wherein the positive electrode active material layer includes a manganese-based positive electrode active material, and a porosity is from 30% to 35%, to improve high-temperature storage characteristics and high-temperature cycle characteristics.