Manipulator Handover Control for Continuous Object Transfer

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Solution Overview

Problem

Existing robots face challenges in smoothly transferring objects to humans due to the need for delicate control based on the object's characteristics and the situation or behavior of the transfer target, leading to potential drops or spills from sudden changes in displacement during transfer.

Innovation Solution

An information processing device with a control unit that maintains continuity of the moving speed of an object when transferring it to a transfer target person, using sensors to detect grip force changes and slip amounts to optimize the transfer operation, and incorporating machine learning to adapt to varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the manipulator transfers the object quickly to improve productivity, then the transfer speed increases, but the object may experience sudden displacement changes causing drops or spills

Engineering Contradiction:
Improveobject transfer speedVSAvoidobject transfer stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The manipulator dynamically adjusts its movement characteristics during object transfer. The control unit modifies the manipulator's speed and acceleration profiles in real-time to maintain object stability while achieving efficient transfer. This dynamic control allows the system to optimize both transfer speed and reliability by adapting motion parameters to the specific transfer situation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses sensors to detect object state and manipulator position during transfer, feeding this information back to the control unit. Based on this feedback, the control unit adjusts control commands to maintain continuous moving speed and prevent sudden displacement changes. This closed-loop control ensures both high transfer efficiency and reliable object delivery.

Inventive Principle:
Principle #23Feedback

2Reliability

If the manipulator maintains continuous moving speed to ensure object stability, then the transfer smoothness improves, but the transfer time may increase

Engineering Contradiction:
Improveobject transfer stabilityVSAvoidobject transfer time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control unit dynamically changes motion parameters such as speed, acceleration, and jerk during the transfer process. By optimizing these parameters in real-time, the system achieves smooth object transfer without excessive transfer time. The parameter adjustments allow the manipulator to maintain stability while minimizing transfer duration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system employs dynamic motion control that adapts the manipulator's movement characteristics during transfer. This dynamic approach allows the system to maintain continuous moving speed for stability while using optimized acceleration and deceleration profiles to minimize overall transfer time, balancing reliability and efficiency.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the manipulator uses delicate control to prevent object drops, then the transfer precision improves, but the control complexity increases

Engineering Contradiction:
Improvetransfer precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical control mechanisms with intelligent control algorithms implemented in the control unit. The control unit processes sensor data and generates appropriate control commands using software-based solutions, reducing mechanical complexity while achieving high transfer precision through computational control strategies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control system uses sensor feedback to automatically adjust and optimize the transfer process without external intervention. The control unit self-regulates the manipulator's movements based on real-time object state information, achieving precise control while keeping the control architecture relatively simple through autonomous decision-making.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12128560B2Information processing device, control method, and program
Publication Date: 2024.10.29 SONY GROUP CORP
  • US12128560B2 patent drawing
  • US12128560B2 patent drawing
  • US12128560B2 patent drawing

AI summary

It is possible to transfer an object smoothly. An information processing device includes a control unit (12, 11) that controls a manipulator so that a moving speed of an object gripped by the manipulator maintains continuity when the object is transferred to a transfer target person.