Mass Spectrometer Ion Introduction Opening Optimization

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Solution Overview

Problem

Conventional small mass spectrometers face issues with reduced detection sensitivity and maintainability due to the small ion introduction opening, which leads to ion loss and clogging, necessitating frequent maintenance and increased costs.

Innovation Solution

Increasing the area of the ion introduction opening while optimizing the pressure in the first intermediate vacuum chamber to maximize ion intensity, using a larger opening area and adjusting the evacuation speed of the vacuum pump to maintain performance and reduce the size of the mass spectrometer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the ion introduction opening is made small in diameter to reduce vacuum pump capacity, then the device size is reduced, but ion introduction efficiency decreases and ions are lost

Engineering Contradiction:
Improvedevice sizeVSAvoidion introduction efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent changes the physical parameters of the ion introduction opening by increasing its area to 0.071 mm² or more (conventional is 0.3 mm φ or less), and optimizes the pressure in the first intermediate vacuum chamber to within 15-40 mm²·Pa (product of opening area and pressure). This parameter optimization allows efficient ion introduction while maintaining compact device size and reduced vacuum pump capacity.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the ion introduction opening is made small in diameter to reduce device size, then the vacuum pump capacity is reduced, but the opening becomes clogged by sample droplets

Engineering Contradiction:
Improvedevice sizeVSAvoidmaintainability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent optimizes the opening area to 0.071 mm² or more and controls the pressure product within 15-40 mm²·Pa, which prevents sample droplet clogging while maintaining compact device size. This parameter optimization ensures reliable operation and reduced maintenance frequency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the opening area is increased to improve ion introduction, then the vacuum pump capacity must be increased, but this increases device size

Engineering Contradiction:
Improveion introduction efficiencyVSAvoiddevice size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent optimizes the pressure in the first intermediate vacuum chamber to control the product of opening area and pressure within 15-40 mm²·Pa. This allows using a larger opening area (0.071 mm² or more) for efficient ion introduction while maintaining a compact device with reduced vacuum pump capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent dynamically adjusts the pressure in the first intermediate vacuum chamber to optimize the product of opening area and pressure. This dynamic pressure control enables the system to maintain efficient ion introduction through a larger opening while keeping the vacuum pump capacity and device size reduced.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for downsizing of the mass spectrometer while maintaining high ion intensity and detection sensitivity, reducing the risk of clogging, and improving maintainability, enabling efficient use of smaller vacuum pumps and compact device installation.

Implementation Method 1

an atmospheric pressure ion source utilizing an ionization method such as electrospray ionization (ESI), atmospheric pressure chemical ionization (APCI), or atmospheric pressure photoionization (APPI) in order to ionize a component in a liquid sample

Methodology Applied
Scientific EffectElectrospray ionization: Ionisation

Implementation Method 2

an atmospheric pressure ion source utilizing an ionization method such as electrospray ionization (ESI), atmospheric pressure chemical ionization (APCI), or atmospheric pressure photoionization (APPI) in order to ionize a component in a liquid sample

Methodology Applied
Scientific EffectAtmospheric pressure chemical ionization: Ionisation

Implementation Method 3

an atmospheric pressure ion source utilizing an ionization method such as electrospray ionization (ESI), atmospheric pressure chemical ionization (APCI), or atmospheric pressure photoionization (APPI) in order to ionize a component in a liquid sample

Methodology Applied
Scientific EffectAtmospheric pressure photoionization: Photoionisation

Implementation Method 4

an ion guide disposed in the first intermediate vacuum chamber and configured to transport ions while converging them by an action of a high-frequency electric field

Methodology Applied
Scientific EffectHigh-frequency electric field: Electric Field

Implementation Method 5

a mass separator disposed in the analysis chamber and configured to separate an ion in accordance with its mass-to-charge ratio

Methodology Applied
Scientific EffectQuadrupole mass filter:

Implementation Method 6

a first intermediate vacuum chamber disposed in a next stage of the atmospheric pressure ion source and evacuated by a first vacuum pump

Methodology Applied
Scientific EffectVacuum evacuation: Vacuum

Data Source

PatentUS11721536B2Mass spectrometer
Publication Date: 2023.08.08 SHIMADZU CORP
  • US11721536B2 patent drawing
  • US11721536B2 patent drawing

AI summary

A single type quadrupole mass spectrometer equipped with an ion source by the ESI method, which is a small device including a vacuum pump having a relatively small evacuation speed. The internal diameter of a desolvation tube for introducing ions from an ionization chamber into a first intermediate vacuum chamber is set to 0.4 mm φ, which is large for a small mass spectrometer. The evacuation speed of a rotary pump is determined so that the product of the cross-sectional opening area of the desolvation tube and the pressure in the first intermediate vacuum chamber falls within a range of 15 to 40 mm2·Pa. This can ensure high detection sensitivity and reduce clogging of the desolvation tube due to droplets. Since the pressure in the first intermediate vacuum chamber does not need to be increased more than necessary, a small rotary pump having a small evacuation speed can be used.