Master Device Anomaly Detection in Surgical Teleoperation

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Solution Overview

Problem

Current master-slave robotic systems for medical or surgical teleoperation with unconstrained master devices lack reliable and efficient methods for real-time anomaly detection, posing safety risks due to potential unintended commands transmitted to surgical instruments.

Innovation Solution

A method involving sensors to detect the position and velocity vectors of the master device, comparing them against predetermined limits and thresholds, and automatically managing anomalies by suspending or restarting teleoperation to prevent unsafe conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an unconstrained master device is used to improve ease of operation, then the surgeon can operate more freely, but the risk of unintended commands and operating anomalies increases

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system continuously monitors the master device's position and velocity vectors, comparing them against predetermined thresholds to detect anomalies. This feedback mechanism allows the system to identify unintended commands in real-time and trigger appropriate safety responses, resolving the contradiction between operational freedom and reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system acts as an intermediary between the master device and slave device, inserting an anomaly detection layer that processes commands before transmission. This intermediary monitors for abnormal conditions and can block unintended commands while allowing legitimate surgical operations to proceed

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If real-time anomaly detection is implemented to improve safety, then patient risk is reduced, but the system complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical constraint mechanisms with a software-based anomaly detection approach. Instead of physically constraining the master device, the system uses sensor data processing and algorithmic threshold comparison to achieve safety, reducing mechanical complexity while maintaining reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control system performs self-monitoring and self-validation by automatically comparing detected position and velocity vectors against predetermined thresholds. This self-service anomaly detection eliminates the need for external monitoring systems, reducing overall system complexity while ensuring safety

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240227192A9Method for detecting operating anomalies of an unconstrained master device of a master-slave robotic system for medical or surgical teleoperation and related robotic system
Publication Date: 2024.07.11 MEDICAL MICROINSTRUMENTS INC
  • US20240227192A9 patent drawing
  • US20240227192A9 patent drawing
  • US20240227192A9 patent drawing

AI summary

A method is for identifying at least one anomaly condition in using a hand-held, mechanically unconstrained master device to control a robotic system for medical or surgical teleoperation. The method includes detecting, by sensor(s), the position vector of a point belonging to or integral with the master device, or of a virtual point uniquely and rigidly associated with the master device. A detectable anomaly is identified based on the detected position vector, or based on a component of the detected position vector. The detectable anomalies include at least an incorrect positioning of the master device with respect to a predetermined workspace of the master device. Each of such detectable anomalies is associated with a system state change to be performed if the anomaly is detected, in which the state change includes exiting from the teleoperation state. A robotic system for medical or surgical teleoperation performs the method.