Matrix Heater Support Unit for Isolated Current Measurement

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Solution Overview

Problem

Conventional temperature control methods using micro heaters face challenges in accurately measuring current for target heaters due to interference from adjacent heaters, leading to inaccurate temperature control.

Innovation Solution

A support unit with a matrix of heaters and a power supply system that uses switches connected to rows and columns to control current, including first and second switches in parallel, allows for precise current measurement and control of target heaters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple circuit structure without diodes is used for matrix heaters, then device complexity is reduced, but measurement precision of target heater current deteriorates due to interference from adjacent heaters

Engineering Contradiction:
Improvecircuit structureVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The heater matrix is divided into independently controllable rows and columns using switch arrays. Each heater element can be selectively activated by controlling the intersection of specific row and column switches, enabling isolated measurement of target heater current without interference from adjacent heaters.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Switch arrays are introduced as intermediary components between the power supply and heater elements. These switches act as mediators that can selectively connect or disconnect specific heater elements, allowing precise current measurement for target heaters while blocking current to adjacent heaters during measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional voltage and current sensing is used for temperature control, then device complexity is minimized, but temperature control accuracy deteriorates due to inability to isolate target heater measurements

Engineering Contradiction:
Improvecontrol systemVSAvoidtemperature control accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The control system segments the heater matrix into independently controllable units using row and column switch arrays. This segmentation enables the control unit to selectively activate and measure only the target heater element, achieving precise temperature control for specific regions without interference from other heaters.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback control by continuously measuring the current through the target heater using the switch array isolation method, comparing it with desired temperature parameters, and adjusting the power supply output accordingly to maintain precise temperature control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate temperature control of target heaters by isolating current flow to the target region, allowing for precise current measurement and feedback control.

Implementation Method 1

a plurality of heaters disposed in a matrix form in the support unit to heat a substrate

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12207362B2Support unit, substrate treating apparatus including the same and temperature control method
Publication Date: 2025.01.21 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US12207362B2 patent drawing
  • US12207362B2 patent drawing
  • US12207362B2 patent drawing

AI summary

A support unit may include a plurality of heaters disposed in a matrix form in the support unit to heat a substrate, and a power supply unit for supplying power to the plurality of heaters, wherein a current applied to the plurality of heaters is controlled by switches connected to rows and columns of the matrix, respectively, and the switches connected to the rows of the matrix include first switches capable of controlling the current applied to the rows of the matrix and second switches connected in parallel with the first switches.