Fresh Meat Color Improvement via Nitrite Conversion in Low Oxygen Packaging

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Solution Overview

Problem

Low oxygen packaging methods for fresh meat products, such as vacuum packaging and modified atmosphere packaging, extend shelf life but are not widely accepted due to the undesirable purple color of deoxymyoglobin, which gives consumers a false impression of spoilage.

Innovation Solution

Applying a natural plant component with sufficient nitrites to convert myoglobin to nitrosomyoglobin, improving the color of fresh meat products, combined with a diffusion mitigation agent to prevent nitrite penetration into the meat, and packaging in a low oxygen environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If vacuum packaging or low oxygen modified atmosphere packaging is used, then shelf life is extended to 20-35 days, but meat color turns purple due to deoxymyoglobin formation

Engineering Contradiction:
Improveshelf lifeVSAvoidundesirable purple color
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by introducing nitrites into the meat product, which chemically alters the myoglobin state from deoxymyoglobin (purple) to nitrosomyoglobin (red/pink). This chemical parameter change resolves the color issue while maintaining the low oxygen packaging environment that provides extended shelf life

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Nitrites serve as an intermediary substance that mediates between the low oxygen packaging environment and the desired red meat color. The nitrites convert myoglobin to nitrosomyoglobin, acting as a chemical bridge that allows the meat to maintain both extended shelf life through low oxygen packaging and appealing color through nitrosomyoglobin formation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If nitrites are applied to convert myoglobin to nitrosomyoglobin, then color is improved to red/pink hue, but nitrite diffusion into meat interior may cause unwanted color changes or safety issues

Engineering Contradiction:
Improveundesirable colorVSAvoidnitrite penetration control
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The patent applies local quality by concentrating nitrite application at the meat surface rather than throughout the entire product. The nitrites are applied topically to convert surface myoglobin to nitrosomyoglobin, providing localized color improvement without excessive nitrite penetration into the meat interior, thus avoiding unwanted color changes or safety concerns

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances the color of fresh meat products to a more appealing red or pink hue, associated with freshness, while maintaining extended shelf life, thereby increasing consumer acceptance and retail viability.

Implementation Method 1

The natural plant component includes a sufficient amount of nitrites to convert myoglobin in the fresh meat product to nitrosomyoglobin and thereby improve the color of the fresh meat product

Methodology Applied
Scientific EffectChemical conversion: Chemical Bonding

Implementation Method 2

Vacuum packaging, a technique in which virtually all of the gas in the package is removed before the package is sealed, can impart a shelf life to the products of at least 20 to 35 days

Methodology Applied
Scientific EffectOxygen depletion: Vacuum

Implementation Method 3

The meat color improvement solution can further comprise a diffusion mitigation agent for mitigating the diffusion of the nitrites into the interior of the fresh meat product

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS11659845B2Method of packaging fresh meat products in a low oxygen environment, meat color improvement solution and pre-packaged food product
Publication Date: 2023.05.30 TYSON FOODS INC
  • US11659845B2 patent drawing
  • US11659845B2 patent drawing
  • US11659845B2 patent drawing

AI summary

A method of packaging a fresh meat product in a low oxygen environment is provided. The method comprises applying a natural plant component to a surface of the fresh meat product and sealing the fresh meat product in a package that contains a low oxygen environment. The natural plant component includes a sufficient amount of nitrites to convert myoglobin in the fresh meat product to nitrosomyoglobin and thereby improve the color of the fresh meat product. A meat color improvement solution and a pre-packaged food product are also provided.