3D Nonvolatile Memory Charge Storage Layer Segmentation

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Solution Overview

Problem

Current methods for manufacturing nonvolatile memory devices with three-dimensional structures face challenges in enhancing reliability due to charge diffusion and data disturbance, particularly in high-density storage applications.

Innovation Solution

A method involving alternately stacking material layers with different etching selectivity on a semiconductor substrate, forming openings, and conformally depositing a charge storage layer to create patterns that are isolated between conductive layers and semiconductor pillars, preventing charge diffusion and improving data retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If charge storage layer is continuously formed along the opening surface, then data storage capacity is improved, but charge diffusion and data disturbance occur between adjacent memory cells

Engineering Contradiction:
Improvecharge storage capacityVSAvoiddata retention reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The continuous charge storage layer is segmented into discrete charge storage layer patterns by removing portions between adjacent openings. This segmentation prevents charge diffusion between adjacent memory cells while maintaining sufficient charge storage capacity within each isolated pattern, thereby resolving the contradiction between storage capacity and data retention reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charge storage layer patterns are locally formed only in specific regions between sidewalls of conductive layers and semiconductor pillars, rather than continuously along the entire opening surface. This local quality approach concentrates charge storage functionality in isolated regions, preventing charge diffusion while maintaining effective storage capacity.

Inventive Principle:
Principle #3Local quality

2Productivity

If three-dimensional structure is adopted for high integration, then device density is improved, but charge diffusion and data disturbance increase

Engineering Contradiction:
Improveintegration densityVSAvoiddata retention reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

In the three-dimensional stacked structure, charge storage layer patterns are segmented and isolated between conductive layers and semiconductor pillars. This segmentation prevents vertical and lateral charge diffusion in the high-density three-dimensional configuration, maintaining data retention reliability while achieving high integration density through multiple stacked layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charge storage layer patterns are formed in a three-dimensional configuration between conductive layers and semiconductor pillars, utilizing vertical stacking to achieve high integration. The isolation mechanisms work in multiple dimensions to prevent charge diffusion, resolving the contradiction between three-dimensional integration and data retention reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If material layers with different etching selectivity are stacked, then manufacturing precision is improved, but process complexity increases

Engineering Contradiction:
Improvecharge storage layer pattern precisionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Material layers with different etching selectivity are stacked and processed to form charge storage layer patterns with precise local geometry. The different etching selectivities enable selective removal of materials to create the specific pattern configuration between conductive layers and semiconductor pillars, achieving high manufacturing precision for the charge storage layer patterns.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Material layers with different etching selectivity are prepared and stacked in advance before the charge storage layer formation process. This preliminary preparation of the layered structure with controlled etching properties enables precise pattern formation in subsequent steps, improving manufacturing precision while the layering is established beforehand.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the reliability of nonvolatile memory devices by isolating charge storage layers, preventing charge diffusion, and maintaining data integrity over time, especially in three-dimensional structures.

Implementation Method 1

conformally forming a charge storage layer along a surface of the opening and the extended portions

Methodology Applied
Scientific EffectConformal deposition: Deposition (physical)

Implementation Method 2

alternately stacking a plurality of first and second material layers having a different etching selectivity

Methodology Applied
Scientific EffectEtching:

Data Source

PatentUS8404548B2Method of manufacturing nonvolatile memory device and nonvolatile memory device manufactured by the method
Publication Date: 2013.03.26 SAMSUNG ELECTRONICS CO LTD
  • US8404548B2 patent drawing
  • US8404548B2 patent drawing
  • US8404548B2 patent drawing

AI summary

A method of manufacturing a nonvolatile memory device having a three-dimensional memory device includes alternately stacking a plurality of first and second material layers having a different etching selectivity on a semiconductor substrate; forming an opening penetrating the plurality of first and second material layers; removing the first material layers exposed by the opening to form extended portions extending in a direction perpendicular to the semiconductor substrate from the opening; conformally forming a charge storage layer along a surface of the opening and the extended portions; and removing the charge storage layer formed on sidewalls of the second material layers to locally form the charge storage layer patterns in the extended portions.