3D Memory Stack Gate Lines With Variable Tier Thickness

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Solution Overview

Problem

Current memory array technologies face challenges in efficiently forming vertically-stacked memory cells with optimal conductive gate line thickness distribution, leading to increased resistance and reduced performance in memory cell arrays.

Innovation Solution

The method involves forming a stack with alternating tiers of different vertical thicknesses, where first conductive material is selectively filled and etched to create channel-material strings, and second conductive material is deposited to optimize conductive gate line thickness, reducing lateral space between memory cells and enhancing conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional memory array technologies are used to form vertically-stacked memory cells, then the manufacturing process is simpler, but the resistance increases and performance decreases

Engineering Contradiction:
Improvememory cell performanceVSAvoidstack formation process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the conductive gate line formation into multiple segments: first conductive material is deposited and patterned to form initial gate lines, then second conductive material is deposited and selectively removed to create varying thickness regions. This segmentation allows optimization of conductivity in different vertical zones of the memory stack, resolving the contradiction between performance and complexity by breaking down the complex formation process into manageable stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by creating conductive gate lines with non-uniform thickness distribution - thicker regions provide higher conductivity where needed, while thinner regions reduce lateral space. The first and second conductive materials are selectively removed to create locally optimized thickness profiles, allowing the structure to achieve both low resistance and compact dimensions, thus resolving the performance-complexity contradiction.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If uniform thickness conductive gate lines are used, then the manufacturing process is simpler, but the lateral space between memory cells increases

Engineering Contradiction:
Improvelateral space between memory cellsVSAvoidconductive gate line formation
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating conductive gate lines with spatially varying thickness - thinner in regions where lateral space is critical, and thicker where conductivity is prioritized. This is achieved through selective deposition and removal processes that locally adjust the gate line profile, reducing overall lateral footprint while maintaining manufacturability through standardized deposition techniques.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from two-dimensional uniform thickness to three-dimensional variable thickness by depositing multiple layers of conductive material at different angles and selectively removing portions. This dimensional approach allows the gate lines to occupy less lateral space while maintaining adequate conductivity through vertical thickness variation, resolving the contradiction between area reduction and manufacturing ease.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If thicker conductive gate lines are used throughout, then conductivity is improved, but the lateral space between memory cells increases

Engineering Contradiction:
ImproveconductivityVSAvoidlateral space between memory cells
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent implements local quality by creating thicker conductive gate line regions only where high conductivity is required, while using thinner regions in areas where lateral space is the constraint. The selective removal of first and second conductive materials creates a non-uniform thickness profile that optimizes conductivity locally without increasing overall lateral dimensions, thus resolving the contradiction between conductivity and area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetry in the conductive gate line thickness distribution - rather than uniform thickness, the gate lines have asymmetric thickness profiles with varying depths in different lateral positions. This asymmetric design allows thicker sections to provide high conductivity where needed while thinner sections reduce lateral space requirements, resolving the contradiction between conductivity improvement and area reduction.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved memory cell array performance by reducing resistance and increasing the efficiency of memory cell access, enabling more reliable data storage and retrieval.

Implementation Method 1

the first conductive material is isotropically etched from the first tier having the larger vertical thickness in the vertical cross-section to leave the first conductive material in the first tier having the smaller vertical thickness in the vertical cross-section

Methodology Applied
Scientific EffectIsotropic etching:

Implementation Method 2

first conductive material is formed in void space in the two first tiers

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS11948639B2Methods including a method of forming a stack and isotropically etching material of the stack
Publication Date: 2024.04.02 MICRON TECHNOLOGY INC
  • US11948639B2 patent drawing
  • US11948639B2 patent drawing
  • US11948639B2 patent drawing

AI summary

A method used in forming a memory array comprising strings of memory cells comprises forming a stack comprising vertically-alternating first tiers and second tiers comprising laterally-spaced memory-block regions having horizontally-elongated trenches there-between. Two of the first tiers have different vertical thicknesses relative one another. Channel-material strings of memory cells extend through the first tiers and the second tiers. Through the horizontally-elongated trenches, first conductive material is formed in void space in the two first tiers. The first conductive material fills the first tier of the two first tiers that has a smaller of the different vertical thicknesses in individual of the memory-block regions. The first conductive material less-than-fills the first tier of the two first tiers that has a larger of the different vertical thicknesses in the individual memory-block regions. Through the horizontally-elongated trenches, the first conductive material is isotropically etched from the first tier having the larger vertical thickness in the individual memory-block regions to leave the first conductive material in the first tier having the smaller vertical thickness in the individual memory-block regions. After the isotropically etching of the first conductive material and through the horizontally-elongated trenches, second conductive material is formed in the first tier having the larger vertical thickness in the individual memory-block regions. Other embodiments, including structure independent of method, are disclosed.