3D Non-Volatile Memory Stack With Impurity Regions

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Solution Overview

Problem

The integration density of two-dimensional non-volatile memory devices is limited, leading to the development of three-dimensional non-volatile memory devices with stacked memory cells, but existing structures face challenges in operational reliability and manufacturing complexity.

Innovation Solution

A semiconductor device structure featuring a stack of conductive and insulating layers with impurity regions and trenches, where the substrate has a different impurity type, forming PN junctions to prevent current loss and enhance reliability, and a manufacturing method involving impurity region formation and trench creation to simplify the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If three-dimensional non-volatile memory devices are adopted to improve integration density, then storage capacity increases, but manufacturing complexity and operational reliability challenges arise

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The substrate is divided into multiple impurity regions with different impurity types (first type and second type) arranged in a specific pattern. This segmentation allows different regions to serve different functional purposes, enabling simplified manufacturing processes while maintaining high integration density in the three-dimensional memory structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different impurity regions are introduced at specific locations within the substrate to create localized electrical characteristics. The first impurity regions and second impurity regions are positioned to form PN junctions at critical interfaces, providing tailored electrical properties where needed without complicating the overall manufacturing process.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If complex stack structures with multiple layers are used to increase memory capacity, then integration density improves, but current loss and operational reliability deteriorate

Engineering Contradiction:
Improvememory capacityVSAvoidoperational reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Impurity regions are pre-formed in the substrate before stacking the conductive and insulating layers. These preliminary impurity regions create PN junctions that proactively prevent current loss and leakage before the memory device operates, thereby improving operational reliability without adding complexity to the stack structure itself.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The PN junctions formed by the impurity regions convert potential harmful current leakage into beneficial current confinement. The junctions redirect and control current flow paths, transforming what would be loss into controlled electrical behavior that enhances device reliability and performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If traditional two-dimensional memory structures are used, then manufacturing processes remain simple, but integration density is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidintegration density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention transitions from traditional two-dimensional memory cell arrangements to a three-dimensional structure where conductive layers and insulating layers are stacked vertically. This dimensional change dramatically increases integration density while the impurity region configuration in the substrate maintains compatibility with simplified manufacturing processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure and method improve the reliability and integration density of three-dimensional non-volatile memory devices by stabilizing current flow and simplifying the manufacturing process, addressing the limitations of two-dimensional devices.

Implementation Method 1

A semiconductor device may include stack structures each including a first conductive layer including a first type impurity, a substrate disposed under the stack structures and including a second type impurity different from the first type impurity, first impurity regions disposed in the substrate and including the first type impurity

Methodology Applied
Scientific EffectPN junction: Diode

Data Source

PatentUS11145675B2Semiconductor device and manufacturing method of the semiconductor device
Publication Date: 2021.10.12 SK HYNIX INC
  • US11145675B2 patent drawing
  • US11145675B2 patent drawing
  • US11145675B2 patent drawing

AI summary

A semiconductor device includes stack structures each including a first conductive layer, a substrate disposed under the stack structures, first impurity regions disposed in the substrate, and at least one trench passing through the stack structures and disposed above the first impurity regions.