Metal-Mesh Semiconductor Contacts for LED Current Spreading

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional semiconductor contacts in LEDs inhibit uniform current spreading and block light extraction due to high resistance, making it challenging to achieve efficient current injection and light emission, especially in mid-infrared and ultraviolet spectra.

Innovation Solution

The use of composite metal-mesh semiconductor contacts and cascaded LED light emission junctions to reduce spreading resistance and increase injection resistance, allowing for improved current distribution and light extraction by optimizing mesh geometry and material properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a low-resistance metal contact layer is used to spread current uniformly across the junction surface, then current spreading is improved, but light extraction is blocked

Engineering Contradiction:
Improvecurrent spreading uniformityVSAvoidlight blocking
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The continuous metal contact layer is segmented into a mesh structure with discrete conductive lines separated by openings. This segmentation allows current to spread through multiple parallel paths while leaving gaps for light extraction, resolving the contradiction between current uniformity and light transmission

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mesh structure creates different local properties: metal regions provide low resistance for current spreading, while opening regions provide high transparency for light extraction. This spatial variation in material properties allows both functions to coexist without compromise

Inventive Principle:
Principle #3Local quality

2Reliability

If the metal contact coverage is increased to reduce spreading resistance, then current injection is improved, but light extraction efficiency decreases

Engineering Contradiction:
Improvecurrent injection efficiencyVSAvoidlight extraction efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The mesh contact divides the metal coverage into discrete elements distributed across the surface, providing sufficient total coverage for current injection while maintaining local transparency regions for light extraction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact structure combines metal conductive elements with transparent semiconductor material in a composite mesh architecture, leveraging the electrical conductivity of metal and the optical transparency of semiconductor to achieve both low spreading resistance and high light extraction

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10374128B2Electrical contacts to light-emitting diodes for improved current spreading and injection
Publication Date: 2019.08.06 TERAHERTZ DEVICE CORP
  • US10374128B2 patent drawing
  • US10374128B2 patent drawing
  • US10374128B2 patent drawing

AI summary

An optoelectric device can comprise a substrate and at least one junction configured to provide an active region within the substrate. Additionally, the device can comprise a metal-mesh semiconductor electrical contact structure attached to a surface of the substrate. The metal-mesh semiconductor electrical contact structure can further comprise a mesh line width, a mesh opening size, and a mesh thickness.