Metal Phosphide-Coated Carbon Anodes for Fast-Charging Li-Ion Batteries

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Solution Overview

Problem

Lithium secondary batteries with carbon-based anode active materials face high resistance and lithium metal precipitation during high-rate charging, leading to inefficient charging and discharging and reduced lifespan.

Innovation Solution

A phosphide coating layer is formed on the surface of carbon-based materials using metal elements like Mo, Ni, Fe, Co, Ti, V, Cr, and Mn, reducing surface resistance and suppressing lithium metal precipitation through a method involving precursor layers and heat treatment in an inert gas atmosphere.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a carbon-based material is applied as an anode active material, then high energy density is achieved, but high resistance is generated during lithium ion intercalation leading to poor high-rate charging characteristics

Engineering Contradiction:
Improveenergy densityVSAvoidhigh-rate charging characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising a metal phosphide compound is formed on the surface of the carbon-based anode active material. This creates a localized functional layer with different properties than the bulk carbon material, specifically providing lower resistance pathways for lithium ion intercalation while maintaining the high energy density of the carbon core.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention creates a composite structure combining carbon-based material with metal phosphide compound. The composite anode active material integrates the high energy density advantage of carbon materials with the superior lithium ion conductivity of metal phosphides, resolving the contradiction between energy density and high-rate charging performance.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If surface modification is conducted to improve lithium ion mobility, then lifespan characteristics are improved, but lithium metal precipitation and capacity reduction occur during high-rate charging

Engineering Contradiction:
Improvelifespan characteristicsVSAvoidhigh-rate charging characteristics
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The invention changes the chemical composition and structure of the surface coating layer by using metal phosphide compounds with specific properties. The coating layer comprises a metal phosphide compound formed by reacting a metal compound with a phosphorus compound, creating a surface layer with optimized lithium ion conductivity that prevents both lifespan deterioration and lithium metal precipitation during high-rate charging.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a functional coating layer is formed to reduce resistance, then high-rate charging characteristics are improved, but charging and discharging efficiency and lifespan characteristics deteriorate

Engineering Contradiction:
Improvehigh-rate charging characteristicsVSAvoidcharging and discharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The coating layer is designed to provide localized functionality only where needed - on the surface of the carbon-based material where lithium ion intercalation occurs. The metal phosphide compound in the coating layer provides low-resistance pathways for lithium ion transport, improving high-rate charging characteristics without interfering with the bulk electrochemical reactions that determine charging and discharging efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite structure of carbon-based material coated with metal phosphide compound creates synergistic effects. The carbon core maintains high energy density and electrochemical stability for efficient charging and discharging, while the metal phosphide surface layer provides enhanced lithium ion conductivity for improved high-rate charging characteristics, without compromising overall efficiency or lifespan.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phosphide coating layer enhances high-rate charging characteristics and maintains efficient charging and discharging performance without deteriorating the battery's lifespan.

Implementation Method 1

during the intercalation of lithium ions into the carbon-based material

Methodology Applied
Scientific EffectIon intercalation:

Implementation Method 2

suppressing the precipitation of lithium metal during high-rate charging

Methodology Applied
Scientific EffectPrecipitation suppression: Precipitation

Implementation Method 3

reacting the precursor coating layer and the P precursor to convert at least a portion of the precursor coating layer into a compound represented by chemical formula Mex1Py1

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 4

reacting the precursor coating layer and the P precursor to convert at least a portion of the precursor coating layer into a compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12107264B2Anode active material comprising metal phosphide coating on surface of carbon material, preparation method therefor, nonaqueous lithium secondary battery comprising anode active material, and manufacturing method therefor
Publication Date: 2024.10.01 KOREA ELECTROTECH RES INST
  • US12107264B2 patent drawing
  • US12107264B2 patent drawing
  • US12107264B2 patent drawing

AI summary

The present invention provides a method for preparing an anode active material for a nonaqueous lithium secondary battery, comprising the steps of: preparing a carbon-based material; forming a precursor coating layer comprising Me and A (wherein A is O or S) on the surface of the carbon-based material; supplying a P precursor to the precursor coating layer of the carbon-based material; and converting at least a part of the precursor coating layer into a compound represented by Mex1Py1 (wherein x1>0 and y1>0) by the reaction of the precursor coating layer and the P precursor, thereby forming a phosphide coating layer, wherein Me is at least one type of the same metal element selected from among Mo, Ni, Fe, Co, Ti, V, Cr, Nb and Mn.