Metal 3D Printer Powder Storage Using Air Purge Gas Purification

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Solution Overview

Problem

Existing metal 3D printer powder storage systems require inert gas supply equipment, limiting their installation location and increasing complexity.

Innovation Solution

A storage system using a sealed space with a purge gas supply path and oxygen/moisture removal device, including gas separation membranes or packed cylinders, along with control devices to manage oxygen and moisture levels, allowing flexible installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inert gas (nitrogen, helium, or argon) is used as purge gas, then oxygen and moisture removal effectiveness is improved, but installation location is limited and device complexity increases

Engineering Contradiction:
Improveoxygen and moisture removal effectivenessVSAvoidinstallation location flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces an oxygen/moisture removal device as an intermediary component that processes atmospheric air to generate a purge gas with reduced oxygen and moisture content. This mediator device enables the system to achieve effective oxygen and moisture removal without requiring direct connection to inert gas supply infrastructure, thereby resolving the contradiction between removal effectiveness and installation flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system generates its own purified purge gas by removing oxygen and moisture from atmospheric air using the oxygen/moisture removal device, rather than relying on external inert gas supplies. This self-service approach allows the storage device to maintain powder material in a protected atmosphere independently, eliminating the need for specialized installation locations with inert gas infrastructure.

Inventive Principle:
Principle #25Self-service

2Reliability

If inert gas supply equipment is used, then oxygen and moisture removal effectiveness is improved, but device complexity and installation requirements increase

Engineering Contradiction:
Improvestorage environment controlVSAvoidequipment requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The oxygen/moisture removal device serves as an intermediary that simplifies the overall system by replacing complex inert gas supply equipment. Instead of requiring external inert gas tanks, regulators, and supply infrastructure, the system uses a compact device that processes atmospheric air on-site, reducing both device complexity and installation requirements while maintaining reliable storage environment control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical inert gas supply system (tanks, regulators, piping) with an oxygen/moisture removal device that uses chemical or physical processes to generate the required atmosphere from atmospheric air. This substitution reduces mechanical complexity while achieving the same functional outcome of maintaining a controlled storage environment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a suitable storage environment for metal 3D printer powder without location restrictions, maintaining low oxygen and moisture levels to prevent oxidation and deformation.

Implementation Method 1

the oxygen/moisture removal device is a gas separation membrane or a filled cylinder filled with a gas adsorbent

Methodology Applied
Scientific EffectGas separation membrane: Semipermeable Membrane

Implementation Method 2

the oxygen/moisture removal device is a gas separation membrane or a filled cylinder filled with a gas adsorbent

Methodology Applied
Scientific EffectGas adsorption: Adsorption

Data Source

PatentUS20260001139A1Storage for powder material for metal 3D printer, and method for storing powder material for metal 3D printer
Publication Date: 2026.01.01 NIPPON SANSO CORP
  • US20260001139A1 patent drawing
  • US20260001139A1 patent drawing
  • US20260001139A1 patent drawing

AI summary

A storage for powder material for a metal 3D printer comprising a storage main body having a sealed space inside and capable of placing one or more storage containers for storing powder material for a metal 3D printer in the sealed space, a purge gas supply path for supplying a purge gas made from air to the sealed space, and an oxygen/moisture removal device for removing oxygen and moisture from the air which is located in the purge gas supply path. This storage can provide a storage environment suitable for powder material for a metal 3D printer without being restricted by installation location.