Metallic Wire Blocker for Display Panel Particle Protection
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Solution Overview
Problem
Manufacturing of liquid crystal displays often results in particles dropping on metallic wires, leading to flaws and displacement, which can cause poor display effects and increased client complaints due to inadequate protection during the production process.
Innovation Solution
Incorporating a blocker disposed on the metallic wires to prevent particles from dropping and ensure the wires are protected, with the blocker's height exceeding the particles' height to prevent flaws or displacement, and a trapeziform or triangular cross-section to guide particles away from the wires.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If no blocker is added to protect metallic wires, then the device complexity remains low, but particles drop on metallic wires causing flaws and displacement
Solution Approach 1:
A blocker is introduced as an intermediary component between particles and metallic wires. The blocker physically intercepts particles during the manufacturing process, preventing them from contacting and damaging the data lines and pixel lines. This mediator approach resolves the contradiction by adding minimal structural complexity while significantly improving wire quality and reducing flaws.
Solution Approach 2:
The blocker is positioned in advance on the metallic wires before particles can cause damage. By establishing protective coverage beforehand, the system prevents particle contamination and wire displacement during subsequent manufacturing steps such as pressing, thereby improving reliability without requiring complex post-processing solutions.
2Manufacturing precision
If a blocker is added to protect metallic wires, then particle damage is prevented, but the device complexity increases
Solution Approach 1:
The blocker serves as a protective intermediary that maintains the precise positioning of metallic wires during manufacturing. By physically blocking particles that could cause displacement, the blocker ensures manufacturing precision is maintained without requiring complex positioning mechanisms or processes.
3Reliability
If the blocker height is greater than particle height, then particles are effectively blocked, but the device complexity increases
Solution Approach 1:
The blocker's height parameter is specifically designed to exceed the height of particles that may be present during manufacturing. This parameter change ensures effective particle blocking and wire protection. The increased height is a simple dimensional modification rather than a complex structural change, thereby improving reliability with minimal impact on device complexity.
Data Source
AI summary
A display panel is provided. The display panel includes a substrate, active switches disposed on the substrate; the active switches are disposed with metallic wires and the active switches are connected with the metallic wires. The metallic wires are disposed with a blocker; the blocker is configured to block particles from dropping on the metallic wires in the process of manufacturing display panels.