Hyperbolic Metamaterial LED for Small-Pixel Light Extraction

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Solution Overview

Problem

Miniature light-emitting diode (LED) display panels face challenges with low conversion efficiency and high energy consumption due to high non-radiative recombination rates and surface state density issues, limiting their use in wearable devices like head-mounted displays and near-eye displays.

Innovation Solution

Incorporating a hyperbolic metamaterial structure coupled to a quantum well layer at the p-n junction of the LED, which enhances radiative recombination and impedance-matches with the surrounding medium to increase light output, and is patterned for specific polarization and direction of emitted light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If LED size is reduced for miniature display applications, then device dimensions are improved, but conversion efficiency deteriorates due to increased non-radiative recombination

Engineering Contradiction:
ImproveLED pixel sizeVSAvoidnon-radiative recombination loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent changes the optical parameters of the LED by integrating a hyperbolic metamaterial structure that modifies the local density of optical states and enhances radiative recombination rates. This parameter change allows small LED pixels to maintain high conversion efficiency by altering the electromagnetic environment rather than changing the physical size

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining conventional semiconductor LED structures with hyperbolic metamaterials (composed of alternating metal and dielectric layers). This composite structure enables simultaneous achievement of miniaturization and high efficiency by leveraging the unique optical properties of metamaterials to suppress non-radiative recombination

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If LED size is reduced, then device dimensions are improved, but light output intensity deteriorates

Engineering Contradiction:
ImproveLED pixel sizeVSAvoidimage brightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The hyperbolic metamaterial structure changes the optical parameters by enhancing the radiative recombination rate and modifying light extraction efficiency. This allows small LED pixels to produce sufficient light output intensity by altering the electromagnetic field distribution and increasing the probability of radiative transitions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hyperbolic metamaterial acts as an intermediary between the quantum well layer and the external environment, mediating the light extraction process. It enhances coupling between the quantum well and free space modes, thereby increasing light output intensity from miniaturized LED structures

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If LED size is reduced, then device dimensions are improved, but energy consumption increases

Engineering Contradiction:
ImproveLED pixel sizeVSAvoidenergy consumption
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

By changing the optical parameters through hyperbolic metamaterial integration, the patent improves radiative efficiency and reduces non-radiative losses. This parameter change decreases the electrical power required to produce a given light output, thereby reducing energy consumption in miniature LED displays

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite structure of semiconductor and metamaterial layers creates enhanced light-matter interaction that improves conversion efficiency. This reduces the amount of electrical energy wasted as heat and increases the fraction converted to useful light, lowering overall energy consumption

Inventive Principle:
Principle #40Composite materials

4Volume of moving object

If LED size is reduced, then device dimensions are improved, but conversion efficiency deteriorates

Engineering Contradiction:
ImproveLED pixel sizeVSAvoidconversion efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent changes key optical parameters by introducing hyperbolic metamaterials that modify the local density of optical states and enhance radiative recombination rates. This parameter change directly improves conversion efficiency in small LED pixels by increasing the radiative-to-nonradiative recombination ratio

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hyperbolic metamaterial serves as an intermediary that enhances coupling between electron-hole recombination events and photons. This intermediary structure improves conversion efficiency by facilitating radiative transitions and reducing carrier loss to non-radiative pathways in miniaturized LEDs

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases light-emitting efficiency by shortening excited energy state lifetimes, leading to brighter, more energy-efficient displays with improved color saturation and reduced energy consumption.

Implementation Method 1

An efficiency of an LED is determined by a ratio of radiative and non-radiative recombination of electrons and electron holes at a p-n junction of the LED

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 2

A hyperbolic metamaterial structure in the second semiconductor region is coupled to the quantum well layer

Methodology Applied
Scientific EffectHyperbolic metamaterial enhancement: Negative Refraction

Implementation Method 3

The array of features may have a plasmonic resonance optical frequency within a spectral gain band of the quantum well layer

Methodology Applied
Scientific EffectPlasmonic resonance: Resonance

Implementation Method 4

The features of the array may be configured to provide a pre-defined polarization of emitted light

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS11777054B1Light-emitting diode with hyperbolic metamaterial
Publication Date: 2023.10.03 META PLATFORMS TECHNOLOGIES LLC
  • US11777054B1 patent drawing
  • US11777054B1 patent drawing
  • US11777054B1 patent drawing

AI summary

A light-emitting diode includes a first semiconductor region of one of p- or n-conductivity types, a second semiconductor region of the other one of p- or n-conductivity types, forming a p-n junction with the first semiconductor region, and a quantum well layer at the p-n junction between the first and second semiconductor regions. A hyperbolic metamaterial structure is provided in the second semiconductor region. The hyperbolic metamaterial structure is coupled to the quantum well layer for extracting light from the quantum well layer. The hyperbolic metamaterial structure may be patterned to provide an array of nanoantennas to apodize the emitted beam, and to control the polarization state of the emitted beam.