Meta-Surface Image Sensor Layering for Low-Reflection Light Capture

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Solution Overview

Problem

Existing meta-surfaces in image sensors do not adequately address issues of high reflectivity and light transmission efficiency, leading to suboptimal image quality and performance.

Innovation Solution

Incorporating a meta-surface layer with meta-pillars and an optical functional layer that replaces the conformal refractive index matching layer, where meta-pillars correspond to openings or optical functional pillars, reducing surface reflection and enhancing light transmittance and contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conformal refractive index matching layer is used on meta-surface layers, then manufacturing is simplified, but light transmission efficiency deteriorates due to high reflectivity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight transmission efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces an optical functional layer as an intermediary between the meta-surface layer and the external environment. This layer contains optical functional pillars (refractive index: 1.5-2.5) that mediate the optical interaction, reducing surface reflection more effectively than a simple conformal coating while maintaining manufacturing feasibility through standardized layer deposition processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite material structures by combining meta-surface layers with specific refractive index ranges (1.3-2.8) with optical functional layers containing pillars of different refractive indices (1.5-2.5). This composite approach creates optimized optical pathways that reduce reflection losses while maintaining structural integrity and manufacturability.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If meta-surface layers are added to image sensors, then image quality is enhanced through aberration correction, but device complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the optical correction function into distinct meta-surface layers, each with specific refractive index ranges (1.3-2.8), positioned at different locations within the image sensor. This segmentation allows for targeted correction of specific optical aberrations (spherical, chromatic) without requiring a complete redesign of the entire optical system, thereby managing complexity through modular functional decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The meta-surface layers are designed to perform multiple optical functions simultaneously: correcting spherical aberrations, correcting chromatic aberrations, and enhancing overall image quality. This multi-functionality reduces the need for separate correction elements, thereby managing device complexity while achieving comprehensive optical optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If optical functional pillars are introduced in the optical functional layer, then light transmission is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidpillar formation precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent specifies refractive index parameter ranges for both meta-surface layers (1.3-2.8) and optical functional pillars (1.5-2.5) to optimize light transmission while accommodating manufacturing tolerances. By defining acceptable parameter ranges rather than requiring exact values, the design balances performance optimization with practical manufacturing capabilities, reducing the stringency of precision requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves light transmission efficiency, reduces reflection issues, and enhances image quality by stabilizing light phase and distribution, thereby improving the overall performance of the image sensor.

Implementation Method 1

These meta-surfaces are capable of manipulating the properties of electromagnetic waves (e.g. an incident wave)

Methodology Applied
Scientific EffectMeta-surface optical manipulation:

Implementation Method 2

an optical functional layer on the meta-surface layer and covering the meta-surface layer

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250324796A1Image sensor
Publication Date: 2025.10.16 VISERA TECH CO LTD
  • US20250324796A1 patent drawing
  • US20250324796A1 patent drawing
  • US20250324796A1 patent drawing

AI summary

An image sensor includes a meta-surface layer. The meta-surface layer includes a plurality of meta-pillars. The image sensor further includes an optical functional layer on the meta-surface layer and covering the meta-surface layer. In a pixel region, each of the meta-pillars of the meta-surface layer corresponds to at least one opening in the optical functional layer or to a plurality of optical functional pillars in the optical functional layer.