Metaxalone Formulation Mitigates Food Effect via Micronization

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Solution Overview

Problem

Metaxalone formulations exhibit a significant food effect, leading to increased bioavailability and altered pharmacokinetic parameters when taken with food, which limits its administration to the fasted state and impairs its utility.

Innovation Solution

A solid oral pharmaceutical formulation comprising micronized and non-micronized crystalline metaxalone with specific dissolution criteria in 0.5% Sodium Lauryl Sulfate or Fasted State Simulated Intestinal Fluid, and pH 4.5 or 6.0 buffer dissolution media, ensuring consistent release profiles that mitigate the food effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metaxalone is administered in conventional formulations, then the drug can be taken in the fasted state, but the food effect significantly increases bioavailability and alters pharmacokinetic parameters

Engineering Contradiction:
Improvepharmacokinetic consistencyVSAvoidadministration flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the physical and chemical parameters of metaxalone by micronizing the crystalline form and formulating with specific excipients (sodium lauryl sulfate, polysorbate 80, hydroxypropyl cellulose) to achieve a dissolution profile that is insensitive to food effects. The micronized formulation releases 70-85% of the drug within 30 minutes in simulated intestinal fluid, maintaining consistent pharmacokinetics whether taken fasted or fed.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If metaxalone is administered with food, then patient convenience is improved, but Cmax increases by 193.6% and AUC increases by 146.4-142.2%

Engineering Contradiction:
Improvepatient convenienceVSAvoidbioavailability
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent creates a dissolution profile copy that mimics ideal fasted-state conditions even when administered with food. The micronized formulation with surfactants produces a dissolution curve that releases the drug at a controlled rate independent of gastric emptying variations caused by food, effectively copying the desired pharmacokinetic behavior.

Inventive Principle:
Principle #26Copying

3Reliability

If metaxalone is administered in the fasted state, then pharmacokinetic parameters remain stable, but the utility and convenience of the drug are significantly impaired

Engineering Contradiction:
Improvepharmacokinetic stabilityVSAvoiddrug utility
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs preliminary action by pre-micronizing the metaxalone crystals and pre-formulating with dissolution-enhancing excipients before administration. This preliminary processing ensures that the drug is in an optimal physical state for rapid and consistent dissolution, eliminating the need to control dietary conditions at the time of administration.

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If conventional metaxalone formulations are used, then manufacturing is simple, but the drug requires strict fasted-state administration instructions

Engineering Contradiction:
Improveformulation simplicityVSAvoidadministration constraints
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent uses composite materials by combining micronized metaxalone with a specific matrix of excipients including surfactants (sodium lauryl sulfate, polysorbate 80) and hydrophilic polymers (hydroxypropyl cellulose). This composite formulation approach achieves food-insensitive dissolution while maintaining conventional manufacturing processes for tablets and capsules.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves improved bioavailability and reduced food effect, allowing for effective administration in both fasted and fed states with stable pharmacokinetic parameters, enhancing the drug's utility and patient convenience.

Implementation Method 1

a 640 mg tablet or capsule of said formulation releases at least 50 wt%, 55 wt%, 60 wt%, 65 wt%, or 70 wt% of its metaxalone in 60 minutes when tested in 900 mL 0.5% SLS in water

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20240325355A1Reduced dose metaxalone formulations
Publication Date: 2024.10.03 PRIMUS PHARMACEUTICALS INC
  • US20240325355A1 patent drawing
  • US20240325355A1 patent drawing

AI summary

Oral dosage forms of metaxalone having improved bioavailability in the fed and fasted states, including dosage forms that employ a reduced dose based on such improved bioavailability.