Micro-Cavity OLED Buffer Layers for Blue and White Efficiency

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Solution Overview

Problem

The blue light-emitting unit in light-emitting devices has low luminous efficiency due to material limitations, affecting the overall white light emission, and reducing the refractive index of the hole transport layer improves blue light-emitting efficiency but negatively impacts red and green light-emitting units.

Innovation Solution

The light-emitting device incorporates a micro-cavity structure with varying thickness and material compositions in its light-emitting units, including buffer layers with specific thickness and refractive index ranges, to enhance luminous efficiency across all units, particularly by adjusting the hole transport layer and buffer layers in red, green, and blue light-emitting units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a micro-cavity structure with buffer layers is introduced to enhance luminous efficiency, then overall device performance is improved, but device structure complexity increases

Engineering Contradiction:
Improveoverall luminous efficiencyVSAvoidmicro-cavity structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent segments the functional layer into distinct sub-layers: hole transport layer, buffer layer, and light-emitting layer. This segmentation allows each layer to be independently optimized for its specific function, with the buffer layer specifically designed with refractive index 1.3-1.6 and thickness 5-30 nm to optimize optical performance without requiring complex overall restructuring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure by combining organic materials with specific optical properties in the buffer layer (refractive index 1.3-1.6) with the hole transport layer and light-emitting layer. This composite approach achieves enhanced luminous efficiency through material property optimization rather than structural complexity, using materials like mCP or TCTA in the buffer layer.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the luminous efficiency of the blue light-emitting unit while maintaining or enhancing the efficiency of red and green light-emitting units, thereby increasing the overall luminous efficiency of the white light emitted by the device.

Implementation Method 1

The light-emitting device incorporates a micro-cavity structure with varying thickness and material compositions in its light-emitting units, including buffer layers with specific thickness and refractive index ranges, to enhance luminous efficiency

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS12058883B2Light-emitting device and manufacturing method thereof, display panel and display device
Publication Date: 2024.08.06 BOE TECHNOLOGY GROUP CO LTD
  • US12058883B2 patent drawing
  • US12058883B2 patent drawing
  • US12058883B2 patent drawing

AI summary

Provided are a light-emitting device and a manufacturing method thereof, a display panel and a display device. The light-emitting device includes a plurality of light-emitting units including a first, a second, and a third light-emitting unit. Each light-emitting unit includes a micro-cavity structure including an anode, a hole transport layer, a functional layer, and a cathode. The functional layer of the first light-emitting unit includes a first light-emitting layer, a first buffer layer between the first light-emitting layer and the hole transport layer of the first light-emitting unit, and a second buffer layer between the first buffer layer and the first light-emitting layer. The material of the second buffer layer is different from that of the first buffer layer, the second buffer layer has a physical thickness less than or equal to 30 nanometers and an optical thickness less than or equal to 60 nanometers.