Micro LED Display Stacked Common Electrodes

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Solution Overview

Problem

The production of micro light emitting diode displays faces challenges with common electrodes made of indium tin oxide, which are not resistant to high temperatures, limiting light transmittance and conductivity improvements.

Innovation Solution

A micro light emitting device display apparatus with a stacked common electrode structure, comprising a first common electrode layer made of metal oxide and a second common electrode layer made of metal or alloy, strategically positioned between micro light emitting devices to enhance conductivity and light transmittance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the film thickness of the common electrode is increased to meet operational conductivity requirements, then the conductivity is improved, but the light transmittance is further reduced

Engineering Contradiction:
ImproveconductivityVSAvoidlight transmittance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The common electrode is divided into multiple sub-electrodes (first common electrode, second common electrode, third common electrode) arranged in sequence. This segmentation allows each layer to contribute to conductivity while maintaining overall light transmittance, as no single layer needs to be excessively thick to achieve the required conductivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure with different electrode materials having complementary properties. The first common electrode uses ITO (high transmittance), while the second and third common electrodes use materials like aluminum or silver (high conductivity). This composite approach combines the advantages of different materials to achieve both high conductivity and high light transmittance simultaneously.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If indium tin oxide is selected as the common electrode material for high light transmittance and stability, then the stability is improved, but the resistance to high temperature annealing is poor

Engineering Contradiction:
ImprovestabilityVSAvoidhigh temperature resistance
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The common electrode function is segmented across multiple layers with different materials. The first layer (ITO) provides stability and transmittance, while subsequent layers (aluminum, silver) provide thermal stability and conductivity. This segmentation allows each material to perform its optimal function without being limited by the weaknesses of individual materials.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate layers and buffer structures between the ITO layer and the micro-LEDs. These intermediate structures protect the ITO from direct high-temperature exposure during annealing processes while still allowing the common electrode to achieve the necessary conductivity through the multi-layer configuration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11387387B2Micro light emitting device display apparatus
Publication Date: 2022.07.12 PLAYNITRIDE DISPLAY CO LTD
  • US11387387B2 patent drawing
  • US11387387B2 patent drawing
  • US11387387B2 patent drawing

AI summary

A micro light emitting device display apparatus including a circuit substrate, a plurality of micro light emitting devices, a first common electrode layer, and a second common electrode layer is provided. The micro light emitting devices are disposed on the circuit substrate and individually include an epitaxial structure and a first-type electrode and a second-type electrode respectively disposed on two side surfaces of the epitaxial structure opposite to each other. The first common electrode layer is disposed on the circuit substrate and directly covers the plurality of first-type electrodes of the micro light emitting devices. The second common electrode layer is disposed between the micro light emitting devices. The first common electrode layer is electrically connected to the second common electrode layer.