Micro LED Panel Edge Heat Dissipation Structure

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Solution Overview

Problem

Micro LED display panels face challenges with heat dissipation, which can impact their performance due to high temperatures generated during light emission.

Innovation Solution

The implementation of an integrated circuit backplane with a heat dissipation structure in contact with the micro LED array, utilizing materials like Cu, AlN, SiC, Boron Nitride, diamond, or diamond-like carbon, and enhanced structures such as hollow columns and thermal conductive adhesives to improve heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If micro LED array is provided on IC backplane for high performance display, then output performance and resolution are improved, but heat generation increases causing performance degradation

Engineering Contradiction:
Improvedisplay resolutionVSAvoidheat generation
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent extracts the heat dissipation function from the IC backplane structure by adding a dedicated heat dissipation structure that contacts the micro LED array. This separate heat dissipation component allows the display function to be optimized for high resolution while the thermal management is handled independently, resolving the contradiction between high performance and heat generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heat dissipation structure serves as an intermediary between the micro LED array and the IC backplane. It mediates the thermal interaction by providing a dedicated thermal conduction path that contacts the edges of the micro LED array, allowing heat to be efficiently transferred away from the light-emitting components without interfering with the display performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If heat dissipation structure is added to improve thermal management, then heat dissipation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat dissipation structure is designed with local quality by positioning it to contact specifically the edges of the micro LED array where heat generation is concentrated. The structure uses different materials with varying thermal conductivities at different locations - high thermal conductivity materials (Cu, AlN, SiC, diamond) in direct contact with the micro LED array, and other materials for the extending portions. This localized optimization achieves effective heat dissipation without requiring complex structures throughout the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances heat dissipation efficiency, maintaining panel performance by effectively radiating heat generated by the micro LEDs, thereby improving thermal management.

Implementation Method 1

a heat dissipation structure provided on the IC backplane and in contact with edges of the micro LED array

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The heat dissipation structure may include a plurality of hollow columns extending from a top surface to a bottom surface

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20250338700A1Micro LED display panel
Publication Date: 2025.10.30 JADE BIRD DISPLAY (SHANGHAI) LTD
  • US20250338700A1 patent drawing
  • US20250338700A1 patent drawing
  • US20250338700A1 patent drawing

AI summary

A micro LED display panel includes an integrated circuit (IC) backplane; a micro LED array provided on the IC backplane, the IC backplane controlling the micro LED array; and a heat dissipation structure provided on the IC backplane and in contact with edges of the micro LED array.