Microbial Lysate Egg Fluid Substitute

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for producing plant-based egg and milk substitutes do not utilize the biomass of microorganisms, which are environmentally friendly and nutritious, to replicate the properties of egg fluid and milk, despite their potential as high-protein food sources.

Innovation Solution

A method involving the lysis of microorganisms, followed by heating and dilution, to create a food composition that mimics the properties of egg fluid and milk, utilizing the microbial biomass to form gels and colloidal solutions similar to those of eggs and milk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If plant-based ingredients (mung beans, soy, almonds, agar) are used to produce egg and milk substitutes, then the substitutes can be made without livestock, but the nutritional content and functional properties (gelling, foaming, curdling) cannot fully replicate those of real eggs and milk

Engineering Contradiction:
ImproveAbility to replicate egg/milk propertiesVSAvoidProtein content and nutritional quality
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent changes the fundamental parameter of the protein source from plant-based to microorganism-based (single-cell protein). This parameter change enables the substitute to achieve both high nutritional content (comparable to real eggs and milk) and functional properties (gelling, foaming, curdling) because microbial proteins have similar amino acid profiles and functional characteristics to animal proteins.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite food product by combining microbial biomass (providing protein and functional properties) with plant-based ingredients (providing texture and additional nutrients). This composite approach allows the substitute to simultaneously achieve high nutritional content from the microbial component and desirable sensory properties from the plant component.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If recombinant microorganisms are used to produce purified proteins (ovalbumin, lactalbumin), then the protein content can be increased, but the production process becomes complex and expensive

Engineering Contradiction:
ImproveProtein contentVSAvoidProduction process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Instead of extracting and purifying specific recombinant proteins through complex multi-step processes, the patent takes a simpler approach by directly using the entire microbial biomass as the protein source. This extraction principle applied in reverse (using whole cells rather than purified proteins) dramatically simplifies the production process while maintaining high protein content.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses readily available, inexpensive microorganisms (bacteria, yeast, microalgae) that can be rapidly cultured and discarded after use, replacing the need for expensive recombinant protein production systems. The microbial cells serve as a disposable, cost-effective protein source that eliminates the need for complex purification infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If physical/mechanical lysis methods (sonication, French pressing, bead beating) are used to dissolve microorganisms, then the protein can be released, but the process requires complex equipment and high energy input

Engineering Contradiction:
ImproveProtein release efficiencyVSAvoidEnergy input for lysis
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent replaces mechanical lysis methods (sonication, French pressing, bead beating) with chemical lysis methods. Instead of using mechanical energy to break cell walls, the patent employs chemical agents that dissolve cell membranes and walls, releasing proteins more efficiently with lower energy input. This substitution of mechanical systems with chemical systems reduces both equipment complexity and energy consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Quantity of substance

If chemical lysis methods (SDS, NaOH) are used to dissolve microorganisms, then the protein can be released efficiently, but harmful chemicals are introduced into the food product

Engineering Contradiction:
ImproveProtein release efficiencyVSAvoidChemical residues in food
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent converts potentially harmful chemical lysis agents into beneficial or neutral substances. Instead of using harsh chemicals like SDS or concentrated NaOH, the patent employs mild chemical agents (enzymes, weak acids, weak bases) that effectively release proteins without leaving harmful residues. This transforms the lysis process from a potentially harmful operation into a safe food processing step.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces intermediary substances (enzymes, buffering agents, chelating agents) that mediate the lysis process. These intermediaries facilitate protein release from microbial cells through gentle chemical action, avoiding the need for harsh chemicals. The intermediaries act as buffers that protect the food product from harmful effects while enabling efficient protein extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively produces food compositions that exhibit gel-like properties when heated, similar to egg fluid, and colloidal or suspension-like properties similar to milk, offering a sustainable and nutritious alternative for protein-rich food sources.

Implementation Method 1

the lysate of microorganisms has the characteristic of gelling like egg fluid when heated

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 2

the heated lysate of microorganisms or the heating product of diluted suspension of microorganism lysate has the characteristic of opaque colloid or suspension like milk or soy milk

Methodology Applied
Scientific EffectColloid formation: Colloid

Data Source

PatentUS20240381913A1Preparation and utilization of microbial-based egg fluid substitute and milk substitute
Publication Date: 2024.11.21 KOREA ADVANCED INST OF SCI & TECH
  • US20240381913A1 patent drawing
  • US20240381913A1 patent drawing
  • US20240381913A1 patent drawing

AI summary

A method of preparing a food composition for an egg fluid substitute or for a milk substitute is described, including a step of lysing microorganisms, and corresponding food compositions prepared by such method. The egg fluid substitute or milk substitute changes into a gel having properties similar to egg fluid when heated and exhibits excellent foaming performance, and can replace egg fluid in a wide range of food applications, including confectionery and baking. The described method enables the production of an egg fluid substitute or milk substitute in an environmentally friendly and sustainable manner, and provides a method for utilizing nutritionally valuable microorganisms as an egg fluid substitute or a milk substitute, as well as contributing to the food industry by expanding the choice of food ingredients.