Microetching Solution for Copper Adhesion

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Solution Overview

Problem

Existing microetching solutions fail to provide sufficient adhesion and suitable grain structure on copper surfaces, especially for narrow conductor lines and fine solder pads, which affects the adhesion of solder masks and solderability in printed circuit board manufacturing.

Innovation Solution

An aqueous microetching solution comprising a cupric ion source, a pyridine derivative such as picoline, multiethyleneamine, and an acid, which oxidizes the copper surface to create a superior micro-roughened structure for improved adhesion and solderability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional microetching solutions are used, then copper surfaces are roughened to some extent, but adhesion of solder masks and other organic films remains insufficient

Engineering Contradiction:
ImproveadhesionVSAvoidfilm bonding reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the microetching solution by incorporating specific metal salts (copper, zinc, nickel, cobalt, manganese), organic compounds (pyridine derivatives, amine compounds, carboxylic acid compounds), and controlling pH levels. These parameter changes result in a superior grain structure formation that enhances adhesion strength of organic films to copper surfaces.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite microetching solution combining multiple inorganic metal salts with organic compounds and controlling pH. This composite chemical system produces a synergistic effect that generates an optimal grain structure on copper surfaces, providing both roughness and chemical activation for enhanced film adhesion.

Inventive Principle:
Principle #40Composite materials

2Shape

If mechanical roughening methods are used, then surface roughness increases, but adhesion on narrow conductor lines and fine solder pads remains inadequate

Engineering Contradiction:
Improvesurface roughnessVSAvoidfilm adhesion
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The patent replaces mechanical roughening methods with a chemical microetching process. The chemical solution selectively etches the copper surface to create a fine grain structure with controlled roughness. This chemical substitution allows precise control over surface morphology at the micro-level, achieving both adequate roughness and superior adhesion without the damage associated with mechanical grinding.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The microetching solution provides local quality enhancement by creating a fine grain structure specifically at the surface level while preserving the underlying copper properties. The chemical etching process locally modifies the surface morphology to generate micro-roughness features that enhance adhesion, without affecting the bulk material properties or causing excessive roughness that would harm fine feature areas.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If existing microetching compositions are used, then some surface roughening occurs, but suitable grain structure for narrow conductor lines and fine solder pads is not achieved

Engineering Contradiction:
Improvegrain structure qualityVSAvoidapplicability to fine features
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent optimizes the chemical parameters of the microetching solution, including the types and concentrations of metal salts, organic compounds, and pH levels. These parameter adjustments enable precise control over grain structure formation, creating a fine, uniform grain pattern that is suitable for narrow conductor lines and fine solder pads while maintaining manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The chemical microetching process provides local quality enhancement by creating a fine grain structure specifically at the surface level. The solution selectively etches to produce micro-roughness features with controlled dimensions that are appropriate for fine features, while the chemical nature of the process ensures uniform application across different feature sizes without mechanical damage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves excellent adhesion and uniform roughening of copper surfaces, enhancing the adhesion of solder masks and solderability during nickel and tin plating processes, as demonstrated by SEM images and tape tests.

Implementation Method 1

an aqueous microetching solution comprising a cupric ion source, a pyridine derivative, multiethyleneamine, and an acid, which oxidizes the copper surface to create a superior micro-roughened structure

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentEP1920026B1Improved microetching solution
Publication Date: 2017.04.12 MACDERMID INC
  • EP1920026B1 patent drawing
  • EP1920026B1 patent drawing
  • EP1920026B1 patent drawing

AI summary

The present invention related to an improved microetching solution and a method of using the improved composition for roughening a metal surface and increasing the adhesion strength of a metal layer to a subsequently applied layer. The microetching composition is an aqueous solution comprising cupric ion source, a pyridine derivative, multiethyleneamine, and an acid. In a preferred embodiment, the microetching solution of the invention also comprises a source of halide ions such as sodium chloride or hydrochloric acid.