Microfluidic Nucleic Acid Amplification with Capillary Break Evaporation Control

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Solution Overview

Problem

Current nucleic acid amplification methods, such as PCR, face challenges in efficiently isolating and concentrating nucleic acids from dilute samples while minimizing evaporation issues during thermal processing, which can lead to reagent concentration and loss of sample volume.

Innovation Solution

The use of microfluidic devices with fluid ejectors and capillary breaks to isolate and concentrate nucleic acids, followed by amplification in a separate zone, reduces evaporation by spatially separating the fluid ejectors from the amplification zone and utilizing a capillary break to control fluid flow and prevent evaporation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluid ejectors are used to eject non-nucleic acid portions through an orifice, then rapid isolation and concentration of nucleic acid is achieved, but evaporation of the fluid sample occurs during thermal processing

Engineering Contradiction:
Improveisolation speedVSAvoidsample volume
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The device is divided into distinct functional zones: a sample preparation zone containing fluid ejectors for rapid isolation, and a separate amplification zone for thermal processing. The capillary break acts as a boundary between these zones, allowing the sample to be processed in isolation while preventing evaporation during amplification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capillary break serves as an intermediary structure that controls fluid flow between the preparation zone and amplification zone. It allows the fluid sample to be transported to the amplification zone while preventing uncontrolled evaporation and maintaining volume stability during thermal processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If smaller fluid volumes are used in microfluidic devices, then testing can be done with smaller samples and reagents, but the smaller volumes become more sensitive to fluid evaporation through the orifice

Engineering Contradiction:
Improvereagent volumeVSAvoidevaporation sensitivity
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The device separates the functions of volume reduction and evaporation prevention into different zones. The preparation zone uses fluid ejectors to concentrate the sample in a small volume, while the amplification zone maintains this small volume through the capillary break boundary, preventing evaporation during thermal processing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capillary break acts as a protective intermediary that shields the small fluid volume in the amplification zone from evaporation. It controls fluid flow and maintains volume stability, allowing microfluidic-scale experimentation without the harmful effects of evaporation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the sample is heated for nucleic acid amplification, then amplification is achieved, but evaporation increases and reagents become too concentrated

Engineering Contradiction:
Improveamplification efficiencyVSAvoidreagent concentration
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The device separates the heating/amplification function into a dedicated amplification zone that is spatially isolated from the fluid ejectors and sample preparation zone. The capillary break maintains this separation, allowing heating to proceed without causing evaporation or reagent concentration issues in the preparation zone.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and efficient nucleic acid isolation, concentration, and amplification with reduced evaporation, allowing for smaller sample and reagent volumes and improved detection accuracy.

Implementation Method 1

a capillary break between the amplification zone and the fluid ejectors

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

ejecting the non-nucleic acid portions of the sample through an orifice with a fluid ejector

Methodology Applied
Scientific EffectFluid ejection: Jet

Implementation Method 3

heating the fluid with the isolated nucleic acid and the nucleic acid amplification reagent

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentUS12071657B2Nucleic acid amplification
Publication Date: 2024.08.27 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US12071657B2 patent drawing
  • US12071657B2 patent drawing
  • US12071657B2 patent drawing

AI summary

A nucleic acid amplifier may include a sample preparation zone, a fluid ejector, an amplification zone and a capillary break between the amplification zone and the fluid ejector.