Microfluidic Pressure Sensor Using Movable Liquid Volume

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Solution Overview

Problem

Microfluidic devices face challenges in accurately sensing pressure within small-scale channels, which is crucial for various biomedical and MEMS applications, due to the limitations of existing pressure sensing technologies in terms of integration, precision, and scalability.

Innovation Solution

The development of microfluidic pressure sensors that utilize a movable liquid volume within a microfluidic channel to determine pressure by sensing its positioning, integrated into a microfluidic chip, allowing for precise pressure measurement and integration with MEMS and NEMS systems, using components like reference and sensed chambers, microfluidic channels, and sensing devices such as impedance sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional pressure sensing technologies are used in microfluidic devices, then pressure measurement can be achieved, but integration difficulty and device complexity increase

Engineering Contradiction:
Improvepressure measurement accuracyVSAvoidintegration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the pressure sensing function directly into the microfluidic chip structure by forming the sensing chamber, reference chamber, and microfluidic channel as integrated components. This integration eliminates the need for separate external pressure sensors and reduces device complexity while maintaining measurement accuracy through direct pressure transmission via the liquid volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a nested structure where the microfluidic channel is formed within the substrate, the liquid volume is contained within the channel, and the sensing elements are integrated within the chamber structure. This nested arrangement allows multiple functional components to occupy overlapping spatial volumes, reducing overall device footprint and simplifying integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If pressure sensing is integrated into microfluidic chips, then device functionality is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice functionalityVSAvoidfabrication precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent segments the pressure sensing function into distinct but integrated components: a sensing chamber for pressure application, a microfluidic channel for liquid transport, and a reference chamber for pressure comparison. This segmentation allows each component to be optimized and fabricated independently using standard microfluidic techniques, reducing overall manufacturing precision requirements while maintaining device functionality.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If a movable liquid volume is used for pressure sensing, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvepressure sensing accuracyVSAvoidsensing mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a self-service mechanism where the liquid volume automatically moves in response to pressure differential between the sensing and reference chambers. This passive, self-regulating system eliminates the need for external actuators, control systems, or complex mechanical mechanisms, thereby improving measurement precision while minimizing device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses hydraulic principles by utilizing the movement of liquid volume through the microfluidic channel in response to pressure differential. This hydraulic mechanism provides direct, proportional translation of pressure changes into liquid displacement, achieving high measurement precision through simple fluid-based mechanics rather than complex electronic or mechanical systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient pressure sensing within microfluidic devices, facilitating better integration and operation of microfluidic systems by providing precise pressure data for controlling components like pumps and heaters, enhancing the functionality of microfluidic devices in applications such as diagnostics and protein crystallization.

Implementation Method 1

A microfluidic pressure sensor senses a position of a volume of liquid within a microfluidic channel that interconnects a sensed volume to a reference chamber

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

sensor that senses the positioning of the volume of liquid within the microfluidic channel

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Data Source

PatentUS11441960B2Microfluidic pressure sensor
Publication Date: 2022.09.13 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11441960B2 patent drawing
  • US11441960B2 patent drawing

AI summary

A microfluidic pressure sensor may include a reference chamber, a sensed volume, a microfluidic channel connecting an interior of the reference chamber to an interior of the sensed volume, a volume of liquid contained and movable within the microfluidic channel while occluding the microfluidic channel and a sensor to output signals indicating positioning of the volume of liquid along the microfluidic channel. Positioning of the volume of liquid along microfluidic channel indicates a pressure of the sensed volume.