Micro-LED Pixel Layout With Overlapping TFT Source Electrode

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Solution Overview

Problem

Existing display technologies, such as LCDs and AMOLEDs, face challenges with slow response time, flexibility, and yield issues, while semiconductor light emitting diodes (LEDs) offer a solution for flexible displays but require efficient arrangement within limited pixel spaces.

Innovation Solution

A display device structure is designed with a thin film transistor and semiconductor light emitting diodes where one of the p-type or n-type electrodes overlaps the source electrode, utilizing a specific transistor configuration and manufacturing method to optimize space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a conventional thin film transistor structure is used with separate source and drain electrodes, then the transistor can be manufactured using standard photolithography, but the pixel area occupied is larger and space utilization is inefficient

Engineering Contradiction:
Improvepixel areaVSAvoidtransistor structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The source electrode and one electrode of the semiconductor light emitting device are merged into a single overlapping structure. The source electrode extends beneath the semiconductor light emitting device, eliminating the need for separate source and drain electrodes in the conventional sense, thereby reducing pixel area while maintaining transistor functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transistor structure transitions from a planar layout to a three-dimensional overlapping configuration. The gate electrode is positioned above the source electrode with vertical spacing, creating a stacked arrangement that reduces the horizontal footprint within the pixel area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the pixel size is reduced to increase resolution, then higher display resolution is achieved, but the space available for arranging transistor and LED components becomes insufficient

Engineering Contradiction:
Improvedisplay resolutionVSAvoidavailable space in pixel
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The source electrode is nested beneath the semiconductor light emitting device, with the gate electrode positioned above the source electrode. This nested, multi-layer arrangement allows all essential components to occupy overlapping vertical space rather than requiring separate horizontal space, enabling smaller pixel sizes while maintaining component functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Components are arranged in vertical layers rather than horizontal sequences. The gate electrode is positioned at a higher vertical level above the source electrode, creating a three-dimensional configuration that reduces the two-dimensional footprint required for each pixel

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement allows for efficient use of pixel space, enabling flexible and high-resolution displays with improved yield and brightness, suitable for various electronic devices.

Implementation Method 1

light emitting diodes (LEDs) offer a solution for flexible displays

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 2

light emitting diodes (LEDs) are well known light emitting devices for converting an electrical current to light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12381188B2Display device using semiconductor light emitting diode and method for manufacturing the same
Publication Date: 2025.08.05 LG ELECTRONICS INC
  • US12381188B2 patent drawing
  • US12381188B2 patent drawing
  • US12381188B2 patent drawing

AI summary

Discussed is a display device including a substrate, a thin film transistor formed on the substrate, the thin film transistor including a source electrode, a drain electrode, and a gate electrode, and a plurality of semiconductor light emitting devices emitting light so as to each form individual pixels and each having a p-type electrode and an n-type electrode, wherein at least one of the plurality of of the semiconductor light emitting devices is disposed so that one of the p-type electrode and the n-type electrode overlaps the source electrode of the thin film transistor.