Dissolvable Microneedle Transcutaneous Delivery for Burn Wound Infection Control

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Solution Overview

Problem

Current treatments for burns, particularly major burns, face challenges in controlling infection and promoting wound closure due to limitations in topical antimicrobials and the need for timely excision and grafting, leading to increased morbidity and mortality from sepsis and delayed healing.

Innovation Solution

A transcutaneous multimodal delivery device (TMDS) comprising dissolvable microneedles and a sustained delivery and retention component, which provides controlled release of antimicrobial agents like silver and growth factors to penetrate eschar without reaching viable tissue, promoting infection control and tissue ingrowth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If topical antimicrobials are applied to burn wounds, then bacterial colonization is reduced, but infection control remains insufficient and sepsis rates remain high

Engineering Contradiction:
Improvebacterial colonizationVSAvoidinfection control
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The device segments the antimicrobial delivery system into multiple microneedles that penetrate the eschar to deliver drugs directly to the wound bed, separating the delivery mechanism from the burn surface to achieve more effective infection control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microneedles serve as an intermediary vehicle to transport antimicrobial agents through the eschar barrier, enabling direct delivery to the wound bed where infection control is most critical

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If excision and grafting are performed early, then wound closure is accelerated, but tissue damage and morbidity increase

Engineering Contradiction:
Improvewound closure rateVSAvoidtissue damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The device performs preliminary action by delivering antimicrobials and growth factors to the wound bed before excision, creating a protected environment that reduces the need for aggressive tissue removal and accelerates healing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device changes the pharmacological parameters at the wound site by delivering controlled amounts of antimicrobials and growth factors, modifying the local environment to promote healing without requiring extensive excision

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If antimicrobial agents are delivered systemically, then broad spectrum coverage is achieved, but blood flow to necrotic zones is insufficient for effective delivery

Engineering Contradiction:
Improveantimicrobial coverage spectrumVSAvoiddrug delivery amount
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The device replaces the mechanical circulation system with a direct penetration approach, using microneedles to physically breach the eschar barrier and deliver drugs directly to the wound bed, bypassing the limitation of blood flow to necrotic zones

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Quantity of substance

If dissolvable microneedles are used to penetrate eschar, then drug delivery to wound bed is improved, but microneedle dissolution control is challenging

Engineering Contradiction:
Improvedrug delivery amountVSAvoidmicroneedle dissolution time
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The device controls microneedle dissolution by adjusting material composition and environmental parameters, ensuring the microneedles dissolve at the appropriate rate to deliver drugs effectively while maintaining structural integrity during application

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TMDS enhances antimicrobial activity and tissue healing by maintaining effective drug levels and promoting wound closure, reducing bacterial colonization, and minimizing tissue damage, thereby accelerating recovery and reducing mortality and morbidity.

Implementation Method 1

dissolvable microneedles having a dimension so as to allow the microneedles to penetrate eschar of skin without reaching viable tissue

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

SDR component comprises a release control vehicle to provide a controlled release of the first therapeutic drug or the second therapeutic drug

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS9089677B2Transcutaneous multimodal delivery system (TMDS)
Publication Date: 2015.07.28 RGT UNIV OF CALIFORNIA
  • US9089677B2 patent drawing
  • US9089677B2 patent drawing
  • US9089677B2 patent drawing

AI summary

A transcutaneous multimodal delivery device for drug delivery and the methods of making and using the same are provided.