Microorganism Fermentation for 3-Hydroxyadipic Acid Production

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Solution Overview

Problem

Current methods for producing 3-hydroxyadipic acid using a metabolic pathway in microorganisms are inefficient, with no direct evidence of the reduction reaction from 3-oxoadipic acid to 3-hydroxyadipic acid and low productivity in reported methods, making it impractical for industrial application.

Innovation Solution

Identifying and culturing specific microorganisms such as those from the genera Escherichia, Pseudomonas, Cupriavidus, and others, which naturally produce 3-hydroxyadipic acid, using a medium with suitable carbon sources and inducers to activate the metabolic pathway for efficient production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis methods are used to produce 3-hydroxyadipic acid, then production efficiency can be improved, but process complexity and cost increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex chemical synthesis processes with a biological system (microorganism fermentation). The multi-step chemical synthesis involving multiple reagents, catalysts, and purification steps is substituted by a single fermentation process where microorganisms naturally produce 3-hydroxyadipic acid through metabolic pathways, significantly simplifying the overall process while maintaining high productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the microorganism's endogenous metabolic capabilities to produce 3-hydroxyadipic acid. By engineering or selecting microorganisms with enhanced metabolic pathways, the system performs self-service production without requiring external chemical catalysts, complex reaction conditions, or multiple processing stages, thereby reducing process complexity while achieving efficient production

Inventive Principle:
Principle #25Self-service

2Productivity

If existing microbial methods are used to produce 3-hydroxyadipic acid, then process simplicity is maintained, but productivity is insufficient

Engineering Contradiction:
ImproveproductivityVSAvoidmethod reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs parameter changes in the form of genetic engineering to modify microorganism characteristics. By altering genes related to metabolic pathways (such as enhancing 3-oxoadipate reductase activity or modifying substrate utilization), the microorganism's productivity for 3-hydroxyadipic acid is significantly improved while maintaining the reliability of the fermentation process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses microorganisms that can utilize multiple carbon sources (such as succinate, acetate, or glucose) to produce 3-hydroxyadipic acid. This multi-functionality allows the system to maintain high productivity under varying fermentation conditions while ensuring reliable and consistent production, as the microorganism can adapt to different nutrient environments

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the effective production of 3-hydroxyadipic acid, with concentrations of at least 1.0 mg/L in the culture supernatant, confirming the microorganisms' capacity to produce the compound using their metabolic pathways.

Implementation Method 1

a method of producing 3-hydroxyadipic acid using a metabolic pathway in a microorganism

Methodology Applied
Scientific EffectMetabolic pathway: Fermentation

Implementation Method 2

3-oxoadipic acid (3-oxoadipate) as an intermediate in an adipic acid biosynthetic pathway is reduced by an enzymatic reaction (3-oxoadipate reductase) to allow production of 3-hydroxyadipic acid

Methodology Applied
Scientific EffectEnzymatic reaction: Enzyme

Data Source

PatentUS10858677B2Method for producing 3-hydroxyadipic acid
Publication Date: 2020.12.08 TORAY INDUSTRIES INC

AI summary

A novel method of producing 3-hydroxyadipic acid using a metabolic pathway of a microorganism is disclosed. The method of producing 3-hydroxyadipic acid includes the step of culturing at least one type of microorganism having a capacity to produce 3-hydroxyadipic acid, selected from the group consisting of microorganisms belonging to the genus Escherichia, microorganisms belonging to the genus Pseudomonas, microorganisms belonging to the genus Hafnia, microorganisms belonging to the genus Corynebacterium, microorganisms belonging to the genus Bacillus, microorganisms belonging to the genus Streptomyces, microorganisms belonging to the genus Cupriavidus, microorganisms belonging to the genus Acinetobacter, microorganisms belonging to the genus Alcaligenes, microorganisms belonging to the genus Nocardioides, microorganisms belonging to the genus Brevibacterium, microorganisms belonging to the genus Delftia, microorganisms belonging to the genus Shimwellia, microorganisms belonging to the genus Aerobacter, and microorganisms belonging to the genus Rhizobium.