Microplasma Jet Generator with VHF Inductive Coupling

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Solution Overview

Problem

Stable generation of high-density microplasma jets in microspaces at atmospheric pressure with low electric power is challenging, limiting high-resolution microanalysis in μTAS systems.

Innovation Solution

A microplasma jet generator driven by a VHF power supply with a flat meandering micro-antenna and a discharge tube, using inductive coupling to generate high-density plasma with low electric power, reducing the need for water-cooling and enabling compact, portable systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional direct-current arc discharge is used to generate plasma jets, then fine plasma jets with diameter of 2 mm or less can be generated, but electrodes are worn, reactive gas cannot be used, and workpieces are limited to conductors

Engineering Contradiction:
Improveplasma jet diameterVSAvoidelectrode wear
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent extracts and eliminates the electrodes from the plasma generation system, replacing them with an electrodeless RF induction coupling method. This allows plasma to be generated without physical contact, eliminating electrode wear while maintaining the capability to generate fine plasma jets with diameter of 2 mm or less.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical electrode-based arc discharge system with an electromagnetic field-based RF induction system. The mechanical contact between electrodes and plasma is substituted by non-contact electromagnetic induction, enabling the use of reactive gases and eliminating electrode degradation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If high-density plasma is generated in a microspace, then high-resolution microanalysis can be performed, but it requires large electric power which complicates the system with water-cooling requirements

Engineering Contradiction:
Improvemicroanalysis resolutionVSAvoidelectric power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the frequency parameter to VHF (very high frequency) range and optimizes the discharge tube dimensions to micro-scale. This parameter change enables efficient coupling of RF energy to the plasma, generating high-density plasma in a microspace with reduced power consumption that eliminates the need for water-cooling systems.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If atmospheric pressure operation is used for plasma generation, then practical applications are enabled, but stable high-density plasma generation in microspace becomes difficult

Engineering Contradiction:
Improveoperating pressure rangeVSAvoidplasma stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent skips the problematic intermediate pressure range by operating at atmospheric pressure with optimized VHF frequency and micro-discharge tube dimensions. This configuration allows the system to rush through the challenge of atmospheric pressure operation by creating a resonant coupling condition that maintains plasma stability despite the higher pressure environment.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Stable generation of high-density microplasma jets with low electric power consumption, suitable for μTAS systems, enabling efficient surface treatment and processing with reduced weight and gas consumption, and improved sensitivity in chemical microanalysis.

Implementation Method 1

a microplasma jet generator driven with a VHF power supply for generating an inductively coupled microplasma jet

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A plasma gas 104 is introduced into one end of the discharge tube 103 and a microplasma jet 105 is discharged from the other end

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS8663572B2Micro plasma jet generator
Publication Date: 2014.03.04 THE JAPAN SCI & TECH AGENCY
  • US8663572B2 patent drawing
  • US8663572B2 patent drawing
  • US8663572B2 patent drawing

AI summary

The present invention provides a microplasma jet generator capable of stably generating a microplasma jet in a microspace at atmospheric pressure with low electric power.The microplasma jet generator is driven with a VHF power supply to generate an inductively coupled microplasma jet and includes a substrate, a micro-antenna disposed on the substrate, and a discharge tube located close to the micro-antenna. The micro-antenna has a flat meandering shape with plural turns.