Spatially Variant Microreplicated Layer for Tunable Optical Filters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical filters face challenges in efficiently tuning their spectral selectivity and sensitivity, particularly in applications like optical communication systems and sensors, where changing optical properties requires costly recalibration of manufacturing processes.

Innovation Solution

The integration of a spatially variant microreplicated layer with a wavelength selective filter allows for post-manufacture tuning of optical properties by adjusting the light incidence angles, enabling the same base filter to produce different optical responses without altering its properties, thus customizing optical filters for various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the spectral selectivity and sensitivity of optical filters are improved through manufacturing process adjustments, then the optical performance is enhanced, but the manufacturing cost and complexity increase due to requiring recalibration for each change

Engineering Contradiction:
Improvespectral selectivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical filter is divided into two independent functional components: a base optical filter providing spectral selectivity and a separate spatially variant microreplicated layer providing angular control. This segmentation allows each component to be optimized and manufactured independently, eliminating the need for joint recalibration while achieving enhanced spectral selectivity and angular sensitivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microreplicated layer introduces dynamic angular control capabilities to the otherwise static optical filter. By varying the incidence angle of light through the microreplicated structures, the effective spectral response can be tuned without physical modification to the base filter, enabling post-manufacture customization.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the spectral selectivity and sensitivity are improved by changing optical properties during manufacturing, then the optical performance is enhanced, but the manufacturing cost increases due to recalibration requirements

Engineering Contradiction:
Improvespectral selectivityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By separating the spectral filtering function (base optical filter) from the angular control function (microreplicated layer), the invention allows the base filter to be manufactured once with fixed spectral properties. The microreplicated layer is then added as a separate component, eliminating the need for expensive joint recalibration processes while achieving enhanced spectral selectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the control parameter from physical/optical properties (which require manufacturing recalibration) to angular parameters (which can be controlled after manufacture). The microreplicated layer enables spectral tuning by varying the angle of incidence rather than by changing the physical properties of the base filter.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a single base optical filter is used, then the manufacturing cost is reduced, but the adaptability to different applications is limited

Engineering Contradiction:
Improvemanufacturing costVSAvoidoptical response customization
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The base optical filter becomes a universal component that can serve multiple applications by combining it with different microreplicated layers. Each microreplicated layer can be designed with specific geometric parameters to provide different angular responses, allowing the same base filter to be adapted for hyperspectral imaging, biometric analysis, or other applications without remanufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The microreplicated layer provides dynamic adaptability to the static base filter. By changing the angular distribution of incident light through different microreplicated structures, the effective spectral response can be customized for different applications while using the same base filter, achieving versatility without additional manufacturing complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the customization of optical filters to achieve different optical responses without changing the base filter, reducing manufacturing costs and enhancing spectral selectivity and sensitivity, making them suitable for diverse applications such as hyperspectral imaging and biometric analysis.

Implementation Method 1

The spatially variant microreplicated layer may include a plurality of microreplicated features, each microreplicated feature configured to transmit light to a different optical region of the wavelength selective filter at a different predetermined incidence angle

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Optical filters may include optical layers that manage the transmission of incident electromagnetic radiation, including light. Optical filters may reflect or absorb a portion of incident light, and transmit another portion of incident light.

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS11802792B2Technique for determining presence of a species in a sample
Publication Date: 2023.10.31 3M INNOVATIVE PROPERTIES CO
  • US11802792B2 patent drawing
  • US11802792B2 patent drawing
  • US11802792B2 patent drawing

AI summary

A technique of determining the presence of a species in a sample may include passing light through an optical filter. In an example, the optical filter may include a spatially variant microreplicated layer optically coupled to a wavelength selective filter. The wavelength selective filter may have a light incidence angle-dependent optical band. The spatially variant microreplicated layer may be configured to transmit light to a first optical region of the wavelength selective filter at a first predetermined incidence angle and to a second optical region of the wavelength selective filter at a second predetermined incidence angle.