Charged Particle Microscope Vibration Correction via Optical Sensor

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Solution Overview

Problem

Conventional charged particle microscopes face limitations in achieving high imaging resolution due to environmental influences like vibrations and thermal drift, which affect positioning accuracy and require tedious and unreliable calibration processes.

Innovation Solution

The implementation of an interferential optical position sensor (IOPS) for precise specimen positioning, coupled with an automatic controller to generate a vibration profile and compensate for positional errors, allowing for adaptive correction of environmental influences and improved imaging performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional positioning methods are used in charged particle microscopes, then the device complexity is low, but the positioning precision deteriorates due to vibrations and thermal drift

Engineering Contradiction:
Improvepositioning precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

An interferential optical position sensor is introduced as an intermediary measurement device between the specimen holder and the environment. This sensor uses optical interference patterns to detect position changes with picometer-level precision, isolating the measurement process from mechanical vibrations and thermal drift that affect conventional positioning systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical positioning measurement methods with an optical interference-based measurement system. Instead of relying on mechanical encoders or physical reference marks that are susceptible to environmental disturbances, the system uses light interference patterns to optically measure position with extremely high precision, thereby substituting a mechanical measurement system with an optical one that is less sensitive to vibrations and thermal effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual calibration processes are used, then the device complexity is low, but the reliability deteriorates due to tedious and unreliable calibration

Engineering Contradiction:
Improvecalibration reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements a feedback mechanism where the interferential optical position sensor continuously monitors the actual position of the specimen holder, and this information is fed back to an automatic controller. The controller compares the measured position with the desired position and automatically adjusts the positioning stage to correct any deviations, thereby eliminating the need for manual calibration and ensuring reliable, repeatable positioning.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The automatic positioning system performs self-calibration and self-correction using the interferential optical measurements. The system automatically detects position errors and compensates for them without requiring external manual intervention or calibration procedures, thereby improving reliability while reducing the tedious manual calibration processes.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If environmental influences are not compensated, then the device complexity is low, but the imaging resolution deteriorates due to vibrations and thermal drift

Engineering Contradiction:
Improveimaging resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The interferential optical position sensor provides continuous feedback on the actual position of the specimen holder during imaging. This feedback information is used by the control system to dynamically adjust and correct position deviations caused by environmental influences such as vibrations and thermal drift, thereby maintaining high imaging resolution throughout the imaging process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by continuously monitoring position deviations with the optical sensor and applying corrective adjustments before significant imaging errors can accumulate. The real-time detection and correction mechanism proactively counteracts the effects of environmental disturbances, preventing degradation of imaging resolution rather than attempting to correct large errors after they occur.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and reliable measurement of vibrations and drift at the picometer level, enhancing imaging resolution and reliability by actively mitigating environmental disturbances, thus improving the overall performance of charged particle microscopes.

Implementation Method 1

an interferential optical position sensor (IOPS) for determining a position of said specimen holder

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS9875879B2Charged particle microscope with vibration detection / correction
Publication Date: 2018.01.23 FEI CO
  • US9875879B2 patent drawing
  • US9875879B2 patent drawing
  • US9875879B2 patent drawing

AI summary

A method of using a Charged Particle Microscope comprising:A specimen holder, connected to a positioning stage, for holding a specimen;A source, for producing a beam of charged particles;An illuminator, for directing said beam so as to irradiate the specimen;A detector, for detecting a flux of radiation emanating from the specimen in response to said irradiation,comprising the following steps:Providing the microscope with an interferential optical position sensor for determining a position of said specimen holder relative to a reference;Providing an automatic controller with a time-dependent position signal from said optical position sensor;Invoking said controller to use said signal to produce a vibration profile for the microscope.