MIM Capacitor High-K Low-K Stack Leakage Reduction

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Solution Overview

Problem

Metal-insulator-metal (MIM) devices face a challenge in achieving high electrical capacitance while maintaining low leakage current, as low-K materials provide insufficient capacitance and high-K materials induce high leakage current.

Innovation Solution

The MIM device incorporates an insulator stack with a first high-K layer, a low-K layer, and a second high-K layer, where the high-K layers provide sufficient dielectric constant for high capacitance and the low-K layer suppresses leakage current through a high band gap, resulting in a Ta2O5/Al2O3/Ta2O5 stack configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single low-K material layer is used as the insulator layer, then the leakage current is low due to high band gap, but the electrical capacitance is insufficient

Engineering Contradiction:
Improveleakage currentVSAvoidelectrical capacitance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The insulator layer is formed as a composite stack structure comprising alternating high-K material layers (ta2O5, hfO2, or zrO2) and low-K material layers (SiO2 or Si3N4). The high-K layers provide high dielectric constant for increased capacitance, while the low-K layers provide high band gap for leakage suppression. This composite structure resolves the contradiction between achieving high capacitance and maintaining low leakage current.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a single high-K material layer is used as the insulator layer, then the electrical capacitance is sufficient, but the leakage current increases due to low band gap

Engineering Contradiction:
Improveelectrical capacitanceVSAvoidleakage current
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The insulator layer is formed as a composite stack structure comprising alternating high-K material layers (ta2O5, hfO2, or zrO2) and low-K material layers (SiO2 or Si3N4). The high-K layers provide high dielectric constant for increased capacitance, while the low-K layers provide high band gap for leakage suppression. This composite structure resolves the contradiction between achieving high capacitance and maintaining low leakage current.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If the insulator layer thickness is increased to achieve higher capacitance, then the electrical capacitance improves, but the breakdown voltage decreases

Engineering Contradiction:
Improveelectrical capacitanceVSAvoidbreakdown voltage
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The insulator layer is formed as a composite stack structure comprising alternating high-K material layers (ta2O5, hfO2, or zrO2) and low-K material layers (SiO2 or Si3N4). The high-K layers provide high dielectric constant for increased capacitance, while the low-K layers provide high band gap for leakage suppression. This composite structure resolves the contradiction between achieving high capacitance and maintaining low leakage current.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the MIM device to achieve high electrical capacitance (at least 7 fF at 3.3 V) with low leakage current, high breakdown voltage, and desirable voltage and temperature coefficients of capacitance, while passing time-dependent dielectric breakdown tests.

Implementation Method 1

the low-K layer suppresses leakage current through a high band gap

Methodology Applied
Scientific EffectBand gap: Dielectric

Implementation Method 2

the high-K layers provide sufficient dielectric constant for high capacitance

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS20230063905A1Semiconductor device and method for manufacturing the same
Publication Date: 2023.03.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230063905A1 patent drawing
  • US20230063905A1 patent drawing
  • US20230063905A1 patent drawing

AI summary

A metal-insulator-metal (MIM) device may include a first metal layer. The MIM device may include an insulator stack on the first metal layer. The insulator stack may include a first high dielectric constant (high-K) layer on the first metal layer. The insulator stack may include a low dielectric constant (low-K) layer on the first high-K layer. The insulator stack may include a second high-K layer on the low-K layer. The MIM device may include a second metal layer on the insulator stack.