Mo2C Nanosheet Composite Electrode for Stable High-Capacitance Storage

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Solution Overview

Problem

Current electrode materials for supercapacitors face challenges in achieving high surface area, chemical stability, ion/electron conductivity, catalytic activity, energy/power densities, and durability while being cost-effective and non-toxic, with conventional porous carbon materials having limitations in mass production, cost, and cycling life.

Innovation Solution

A nanocomposite electrode is developed using nitrogen-doped molybdenum carbide nanosheets coated with a mixture of conductive additives and electrolytes on a substrate, with a crystalline structure and specific pore size, allowing for enhanced ion interaction and energy storage, and a method for synthesizing these nanosheets involves calcining a mixture of molybdate ions and amine-substituted heterocycles under nitrogen flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional porous carbon materials are used as electrode materials, then high surface area and excellent electrical conductivity are achieved, but mass production difficulty, high cost, and lower cycling life occur

Engineering Contradiction:
Improvesurface areaVSAvoidmass production difficulty
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent changes the material composition parameters by incorporating transition metal carbides (Mo2C), nitrides (Mn3N2, CrN, VN, NbN, TiN, Fe2N), and oxides into the electrode structure. These material substitutions maintain high surface area while improving manufacturability, cycling life, and electrochemical performance through controlled synthesis processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining porous carbon materials with transition metal carbides, nitrides, and oxides. This composite approach leverages the high surface area and conductivity of carbon materials while adding the catalytic activity, structural stability, and durability of metal compounds, thereby resolving the contradiction between performance and manufacturability

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If conventional porous carbon materials are used as electrode materials, then high surface area and excellent electrical conductivity are achieved, but high cost and lower cycling life occur

Engineering Contradiction:
Improvesurface areaVSAvoidcycling life
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent creates composite electrodes combining porous carbon with transition metal carbides, nitrides, and oxides. The metal compounds provide structural stability and catalytic activity that enhance cycling life, while the carbon matrix maintains high surface area and conductivity, achieving both durability and performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electrode material composition by introducing metal carbide, nitride, and oxide phases that improve electrochemical stability and resistance to degradation during cycling, thereby extending device lifespan while maintaining the high surface area needed for capacitance

Inventive Principle:
Principle #35Parameter changes

3Power

If transition metal carbides and nitrides are integrated into electrode materials, then high catalytic activity and enhanced energy/power densities are achieved, but further development is required to achieve high performance

Engineering Contradiction:
Improvecatalytic activityVSAvoidperformance consistency
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent develops composite structures combining multiple transition metal compounds (carbides, nitrides, oxides) with porous carbon. This multi-component composite approach balances catalytic activity from metal phases with structural stability from carbon and oxide phases, achieving consistent high performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates heterogeneous structures where different metal compounds are distributed throughout the electrode matrix, with each phase contributing specific functions (catalysis, conductivity, stability). This local differentiation of material properties optimizes overall electrode performance and reliability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanocomposite electrode demonstrates high specific capacitance, power density, and energy density, with 85% capacitance retention after 30 days, and is suitable for wearable devices with flexible and durable performance.

Implementation Method 1

the electrolyte penetrates the pores of the nitrogen-doped molybdenum carbide nanosheets

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

Conventionally, porous carbon materials with various unique properties i.e., high surface area, excellent electrical conductivity and superior pore size distribution have been considered highly suitable for applications in supercapacitors

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

Conventionally, porous carbon materials with various unique properties i.e., high surface area, excellent electrical conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250022665A1Method for forming molybdenum carbide-containing nanocomposite electrode
Publication Date: 2025.01.16 IMAM ABDULRAHMAN BIN FAISAL UNIV
  • US20250022665A1 patent drawing
  • US20250022665A1 patent drawing
  • US20250022665A1 patent drawing

AI summary

A nanocomposite electrode and a method of making the nanocomposite. The nanocomposite electrode includes an electrode substrate, nitrogen-doped molybdenum carbide nanosheets, at least one electrolyte, at least one binding compound, and at least one conductive additive. The electrode substrate is coated with a mixture of the nitrogen-doped molybdenum carbide nanosheets, at least one binding compound, at least one conductive additive, and at least one electrolyte, where the electrolyte penetrates the pores of the nitrogen-doped molybdenum carbide nanosheets, and where the nitrogen-doped molybdenum carbide nanosheets are an outer layer of the electrode.