Autonomous Mobile Lab Robots for Flexible Workflow Automation

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Solution Overview

Problem

Conventional integrated laboratory systems are inflexible and costly to adapt to dynamic workflows, require complex recalibration for layout changes, and are prone to downtime due to component malfunctions, limiting their applicability to low-throughput and dynamic processes.

Innovation Solution

A rover-based integrated laboratory system utilizing autonomous mobile robots that can navigate freely within a workspace defined by fiducial markers, equipped with RFID readers, cameras, and capacitive sensing, allowing for flexible instrument positioning and modular expansion, and enabling remote serviceability and reduced footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional integrated laboratory systems use fixed conveyor paths and robotic arms for material transport, then automation and throughput are improved, but system flexibility and adaptability to layout changes deteriorate

Engineering Contradiction:
Improveautomation throughputVSAvoidsystem flexibility to layout changes
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system replaces fixed conveyor paths with dynamic mobile robots that can autonomously navigate and adapt to different workspace layouts. The robots use fiducial markers for positioning and can be remotely commanded to change routes and destinations, enabling the system to maintain high automation throughput while adapting to layout changes without physical reconfiguration.

Inventive Principle:
Principle #15Dynamics

2Extent of automation

If conventional systems use specialized integration interfaces for each instrument, then workflow automation is improved, but system complexity and integration costs increase

Engineering Contradiction:
Improveworkflow automationVSAvoidintegration interface complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The mobile robots serve as universal interfaces that can interact with multiple different instrument types without requiring specialized integration for each device. The robots use standardized communication protocols and can be programmed to work with various instruments, reducing the need for complex custom integration interfaces while maintaining full workflow automation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If conventional integrated systems use fixed robotic arms for material transfer, then precision and reliability are improved, but system cost and maintenance complexity increase

Engineering Contradiction:
Improvematerial transfer reliabilityVSAvoidrobotic arm system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mobile robots act as intermediary transport units between instruments, carrying materials rather than using complex robotic arms to physically manipulate them. This approach maintains reliable material transfer by using simpler, more robust mobile platforms with standardized interfaces, reducing the mechanical complexity and maintenance requirements of the transfer system.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If conventional systems require manual scheduling and material transfer, then human flexibility is maintained, but productivity and consistency deteriorate

Engineering Contradiction:
Improvehuman operational flexibilityVSAvoidworkflow throughput
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system enables human operators to define high-level workflows and parameters, then the mobile robots autonomously execute the detailed scheduling and material transfer operations. This self-service approach allows humans to maintain operational flexibility in defining workflows while the automated robots handle the repetitive scheduling and transfer tasks, achieving both high productivity and operational flexibility.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances modularity, reduces costs and complexity, simplifies serviceability, and maintains system functionality during component failures by allowing rovers to adapt to layout changes and operate independently, thus improving workflow efficiency and adaptability.

Implementation Method 1

The rover component includes an RFID reader configured to read the RFID tag on the labware component

Methodology Applied
Scientific EffectRFID (Radio Frequency Identification): Electromagnetic Induction

Implementation Method 2

one or more cameras, wherein the one or more cameras is used to identify a location of the rover component within the workspace by recognition of the fiducial markers in the workspace

Methodology Applied
Scientific EffectImage recognition: Image Processing

Implementation Method 3

a labware component carrier platform with capacitive sensing regions to sense presence of the labware component positioned on the labware component carrier platform

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Data Source

PatentUS20250093374A1Integrated laboratory system with autonomous mobile robots
Publication Date: 2025.03.20 FORMULATRIX INT HLDG LTD
  • US20250093374A1 patent drawing
  • US20250093374A1 patent drawing
  • US20250093374A1 patent drawing

AI summary

A rover-based integrated laboratory system including autonomous mobile robots is disclosed. Namely, a rover-based integrated laboratory system is disclosed comprising a workspace; a laboratory component within the workspace, the laboratory component being adapted to perform a laboratory technique; a labware component within the workspace that is adapted to be used in the laboratory technique; and a rover component within the workspace that is operatively connected to the laboratory and the labware components, the rover component being an autonomous mobile robot.