Modifier Dosage Quantification via Unsaturation Degree Inflection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing methods for determining the optimal dosage of modifiers in polymer modified asphalt lack a quantitative approach, relying on conventional indexes and experience, which fails to accurately reflect the interaction between asphalt molecules and modifiers, leading to suboptimal performance due to unclear reaction mechanisms.

Innovation Solution

A design reference value quantification method using potentiometric titration to determine the inflection point of unsaturation degree as a function of modifier dosage, allowing for the precise determination of the modifier dosage that induces a transition from a dispersed to a continuous phase in modified asphalt.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional indexes (penetration, softening point, low-temperature ductility) are used to determine modifier dosage, then the design process is simple and based on experience, but the measurement precision and understanding of the interaction mechanism between asphalt molecules and modifiers is insufficient

Engineering Contradiction:
Improvequantification of modifier dosage effectVSAvoidcomplexity of dosage determination method
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical/rheological testing methods (penetration, softening point, ductility tests) with potentiometric titration, an electrochemical method. This substitution enables precise quantification of unsaturation degree changes that occur during sulfurization reactions, providing a more accurate measurement of modifier dosage effects without relying on empirical performance tests.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces unsaturation degree as an intermediary parameter that mediates between modifier dosage and final asphalt performance. By measuring unsaturation degree changes through potentiometric titration, the method provides a quantitative bridge that reveals the chemical interaction mechanism between modifiers and asphalt molecules, overcoming the limitation of direct performance testing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If apparent performance tests and experience summaries are used for modifier dosage design, then the process is practical and widely applicable, but the reliability of achieving optimal performance is reduced due to unclear reaction mechanisms

Engineering Contradiction:
Improvereliability of optimal performance achievementVSAvoiddifficulty in detecting chemical reaction mechanisms
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent utilizes potentiometric titration which detects chemical reactions through electrical potential changes (analogous to color changes in visual indicators). The titration process measures the electrical potential of the solution as sulfurization reactions occur, providing a reliable quantitative signal that directly reflects the chemical interaction between modifiers and asphalt, thereby improving the reliability of dosage determination.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent replaces difficult-to-measure chemical reaction mechanisms with an electrochemical measurement system. Potentiometric titration converts the complex chemical sulfurization reactions into measurable electrical potential signals, making it possible to reliably detect and quantify the interaction mechanisms between asphalt molecules and modifiers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If sulfur dosage is increased to improve storage stability through crosslinking, then the storage stability improves, but the carbon-carbon double bonds decrease due to chemical reactions, requiring precise dosage control

Engineering Contradiction:
Improvestorage stability of modified asphaltVSAvoidcarbon-carbon double bond content
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent implements a feedback mechanism by using potentiometric titration to measure unsaturation degree changes as sulfurization reactions proceed. This real-time measurement provides feedback on the extent of crosslinking reactions, allowing precise control of sulfur dosage to achieve optimal storage stability while preventing excessive consumption of carbon-carbon double bonds that would compromise asphalt performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent monitors and controls the sulfurization process by tracking changes in unsaturation degree (a chemical parameter) through potentiometric titration. By controlling this parameter, the method optimizes the balance between forming sufficient crosslinks for storage stability and maintaining adequate carbon-carbon double bonds for asphalt performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the accurate tracking of the effect of modifier dosage on unsaturation degree, providing a quantitative basis for optimizing the asphalt modification process and achieving high-performance modified asphalt by identifying the inflection point of the transition, thus overcoming the limitations of conventional methods.

Implementation Method 1

determining an unsaturation degree of each modified asphalt sample by potentiometric titration

Methodology Applied
Scientific EffectPotentiometric titration:

Implementation Method 2

sulfur not only forms chemically bonds between SBS chains, but also forms chemically bonds between SBS and asphalt molecules through sulfides or polysulfides

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

Such physical crosslinking is mainly maintained depending on Van der Waals force, hydrogen bonding, and dispersive force

Methodology Applied
Scientific EffectVan der Waals force: Van der Waals Force

Data Source

PatentUS12135310B2Reference value quantification method for modifier dosage of modified asphalt
Publication Date: 2024.11.05 CHANGSHA UNIVERSITY OF SCIENCE AND TECHNOLOGY
  • US12135310B2 patent drawing
  • US12135310B2 patent drawing
  • US12135310B2 patent drawing

AI summary

Disclosed is a design reference value quantification method for a modifier dosage of modified asphalt. A curve of unsaturation degree of the modified asphalt as a function of the modifier dosage is plotted, in which the unsaturation degree of a series of modified asphalts is determined by potentiometric titration; further, an inflection point of the unsaturation degree of the modified asphalt as a function of the modifier dosage in the asphalt is obtained by data fitting and analysis, and a reference value of the dosage of the modifier added in the process design of the modified asphalt is established.