Modular BGA Solder Ball Shielding on PCB

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Solution Overview

Problem

Conventional ball grid arrays (BGAs) on printed circuit boards have irregular patterns with low solder ball density, leading to underutilization of space and requiring custom designs and extensive manpower for verification, as the arrangement of grounded solder balls for shielding is not standardized.

Innovation Solution

A regulated BGA design featuring multiple solder ball modules with specific grounding configurations, such as one grounded solder ball shielding two others and one penetrating the board, allowing for a more efficient use of space and reduced manpower in verification, with ratios of signal to grounded solder balls optimized for shielding performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If solder balls are arranged in a scattered manner with low density, then the arrangement can be flexible and adapted to different chips, but the usable area of the printed circuit board is under-utilized

Engineering Contradiction:
Improveadaptability to different chipsVSAvoidusable area of printed circuit board
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The BGA is divided into multiple modules, each containing a specific arrangement of signal solder balls and ground solder balls. This modular segmentation allows the design to be systematically replicated while efficiently utilizing the printed circuit board area, resolving the contradiction between flexibility and space utilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal module design that can be repeatedly used across different BGA configurations. By establishing a standardized module with specific grounding patterns, the design achieves both adaptability to different chips and efficient space utilization through repetition and standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If custom design of BGA is used for different chips, then the design can be optimized for specific applications, but manpower is required for verifying the performance of each BGA

Engineering Contradiction:
Improvecustom design for specific applicationsVSAvoidverification efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

Instead of creating entirely custom designs for each BGA application, the patent uses a standardized module that can be copied and replicated. This module contains pre-verified grounding patterns and signal arrangements, eliminating the need for repeated verification while maintaining application-specific optimization through modular configuration.

Inventive Principle:
Principle #26Copying

3Reliability

If more ground solder balls are used for shielding, then the shielding performance is improved, but the area occupied by the BGA increases

Engineering Contradiction:
Improveshielding performanceVSAvoidarea occupied by BGA
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent implements localized grounding by placing ground solder balls in specific positions within each module rather than uniformly distributing them. The grounding pattern is concentrated where it provides maximum shielding effectiveness, allowing optimal shielding performance with minimal ground solder ball count and reduced area occupation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9955586B2Ball grid array formed on printed circuit board
Publication Date: 2018.04.24 REALTEK SEMICON CORP
  • US9955586B2 patent drawing
  • US9955586B2 patent drawing
  • US9955586B2 patent drawing

AI summary

A Ball Grid Array (BGA) formed on printed circuit board is provided. The BGA comprises a first solder ball module and a second solder ball module. The first solder ball module comprises a plurality of first solder balls, wherein one of the first solder balls is grounded for shielding two other first solder balls, and one of the first solder balls is floating. The second solder ball module comprises a plurality of second solder balls, wherein two of the second solder balls are grounded and one of the two grounded second solder balls penetrates the printed circuit board through a plated through hole formed on the printed circuit board for shielding two first solder balls among the first solder balls.