Modular Cart for Gas Turbine Engine Transport

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Solution Overview

Problem

Existing transportation systems for gas turbine engines are inefficient and overly complex, particularly when transporting subsets of the engine or separating and reassembling sections, as they often require large single carts or multiple carts that are not well-suited for specific sections like the power turbine section.

Innovation Solution

A modular cart system comprising interchangeable carts with connection portions and mounting locations, allowing for configuration changes to support and transport different sections of the gas turbine engine, such as a first cart with one configuration for the gas producer group and a second cart with another configuration for the turbine power group, which can be combined into a third configuration for efficient transport of multiple sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single large engine cart is used to transport the entire GTE, then the GTE can be transported from operation location to repair location, but the cart is not well suited to transport a subset of the GTE sections

Engineering Contradiction:
Improveadaptability to transport different GTE configurationsVSAvoidcart size and configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cart system is divided into multiple separate carts (first cart, second cart, third cart) that can be used independently or combined. Each cart is sized appropriately for specific GTE sections, and they can be assembled in different configurations depending on the transport needs - whether transporting the entire GTE or just subsets of sections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carts are designed with universal features including standardized connection portions, mounting locations, and interchangeable wheel assemblies that can be configured for different GTE sections. The same cart design can serve multiple functions - transporting compressor sections, turbine sections, or combined configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple carts are used to transport GTE sections, then subsets of GTE can be transported efficiently, but the system becomes inefficient and overly complex

Engineering Contradiction:
Improveability to transport GTE subsetsVSAvoidtransportation system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses segmented carts that can be independently configured for different GTE sections. Rather than one complex multi-functional cart, multiple simpler carts are used, each optimized for specific sections, reducing overall system complexity while maintaining versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple carts can be connected together using standardized connection portions to form a combined cart system when needed. The carts merge into a unified transport platform for larger GTE configurations, but can also operate separately for smaller sections, simplifying the system when full combination is not required.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If carts are designed for specific GTE sections, then transport efficiency for those sections improves, but the system lacks flexibility for other configurations

Engineering Contradiction:
Improvetransport efficiency for specific sectionsVSAvoidflexibility for different configurations
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

Each cart is designed with universal mounting locations and connection portions that allow the same cart to be used with different GTE sections. The carts maintain specialized features for efficient transport of specific sections while incorporating standardized interfaces that enable flexible reconfiguration for other sections or combined configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7963542B2Modular cart for a gas turbine engine
Publication Date: 2011.06.21 SOLAR TURBINES INC
  • US7963542B2 patent drawing
  • US7963542B2 patent drawing
  • US7963542B2 patent drawing

AI summary

A modular cart for a gas turbine engine is disclosed. The modular cart may have a first cart with a first connection portion and a first mounting location. The modular cart may further have a second cart with a second connection portion and a second mounting location. The first connection portion of the first cart may be configured to attach to the second connection portion of the second cart. The modular cart may also have a cart component configured to interchangeably mount to either the first mounting location of the first cart or to the second mounting location of the second cart.