Modular EV Charging System with Dynamic Power Transformation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current electric vehicle charging systems are not cost-effective for commercial EVs, require excessively long charging times, and lack standardization, making them incompatible with varying voltage requirements and charging circuitry, especially in settings like shipping ports where infrastructure is limited.

Innovation Solution

A modular and high-speed electric vehicle charging system that includes a power transformation module, power distribution module, and charge transfer devices, capable of dynamically determining charging requirements and providing power to both stationary and moving vehicles, with a central monitoring and control system for safety checks and data transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional charging systems are used for commercial EVs, then charging infrastructure is simpler, but charging time becomes excessively long and cost-effectiveness deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidcharging time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The charging system is divided into modular components: power transformation modules, power distribution modules, and charge transfer devices. Each module can be independently configured and deployed, allowing for scalable high-speed charging infrastructure that reduces overall charging time while maintaining system simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging system is designed to serve multiple functions: it can charge both stationary and moving vehicles, accommodate different voltage requirements, and provide power at various locations including shipping ports. This multi-functionality increases productivity across different commercial EV applications without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If charging systems are standardized, then compatibility with varying voltage requirements improves, but system complexity increases

Engineering Contradiction:
Improvevoltage compatibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates power transformation modules that can dynamically adjust electrical parameters (voltage, current) to match the specific requirements of different EVs. This allows a single standardized charging infrastructure to serve vehicles with varying voltage needs without requiring multiple specialized charging systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The charge transfer device acts as an intermediary between the standardized power distribution network and the vehicle-specific charging requirements. It receives standardized power input and conditions it to match the vehicle's needs, thereby decoupling infrastructure standardization from vehicle-specific complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If off-shift charging is used, then infrastructure cost is reduced, but availability at operating locations like shipping ports deteriorates

Engineering Contradiction:
Improvecharging availabilityVSAvoidcharging accessibility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The charging system is designed to be dynamically deployable to various locations including shipping ports and other vehicle operating sites. Mobile charge transfer devices can be positioned where vehicles need charging, providing on-demand availability without requiring permanent fixed infrastructure at every location

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient, standardized, and cost-effective charging of electric vehicles, accommodating varying voltage requirements and allowing for both static and dynamic charging, thereby addressing the limitations of existing systems.

Implementation Method 1

The AC/DC transformers may be configured to: transform electrical power supplied by the power supply to the appropriate current and voltage for distribution over one or more power distribution lines

Methodology Applied
Scientific EffectElectrical transformation: Electromagnetic Induction

Data Source

PatentUS11718194B2Charging system for electric vehicles
Publication Date: 2023.08.08 JARO FLEET TECHNOLOGIES INC
  • US11718194B2 patent drawing
  • US11718194B2 patent drawing
  • US11718194B2 patent drawing

AI summary

Various systems are provided for charging electric vehicles. The systems may include a power transformation module in electrical communication with a power supply, any number of charge nodes in electrical communication with the power transformation module via one or more power distribution lines, and any number of charge transfer devices, each in electrical communication with a power system of an electric vehicle. A charge node of a charge pad may be connected to a contact pad of a charge transfer device to transfer power from the charge node, through the charge transfer device, to the vehicle power system to thereby charge the vehicle.