Modular EV Fast Charging Storage for Household Power Limits

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Solution Overview

Problem

Conventional electric vehicle chargers in residential or commercial settings are limited to slow charging speeds due to household circuit limitations, and home energy storage systems do not provide additional value during non-outage periods, as they cannot deliver DC fast charging.

Innovation Solution

A distributed power transfer and storage system that uses modular storage/conversion modules (SCMs) to deliver direct current fast charging by bypassing household circuitry, allowing for scalable, customizable, and safer energy storage and transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional household circuitry is used for EV charging, then the system is simple and compatible with existing infrastructure, but charging speed is limited to low levels

Engineering Contradiction:
Improvecharging speedVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system is divided into modular Storage/Conversion Modules (SCMs) that can be independently configured and scaled. Each SCM contains power converters and transformers that work together to convert AC power to DC fast charging power, allowing the system to be segmented into manageable units that can be distributed throughout the home or building infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system bypasses the traditional single-point charging approach by creating a distributed three-dimensional network of SCMs integrated into the home's electrical infrastructure. This allows DC fast charging capability to be delivered from multiple locations and pathways within the electrical system, fundamentally changing how power is delivered to the EV.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If home energy storage systems store power for backup purposes, then energy security is improved, but the stored power cannot be effectively utilized for high-power DC fast charging

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpower usage flexibility
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The SCMs are designed to perform multiple functions: they can store energy, convert AC to DC, deliver DC fast charging power, and provide backup power. This multi-functionality allows the same infrastructure to serve both energy security needs and high-power charging needs without requiring separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adapts its power delivery characteristics based on real-time conditions. The SCMs can adjust their operation to deliver high-power DC fast charging when an EV is connected, while maintaining backup power capabilities. The system can also dynamically route power from different sources (grid, storage, solar) based on availability and demand.

Inventive Principle:
Principle #15Dynamics

3Loss of time

If DC fast charging is implemented directly at home, then charging time is reduced, but household circuitry and existing systems experience excessive stress

Engineering Contradiction:
Improvecharging timeVSAvoidsystem stress
Core Design Contradiction:
Loss of timeVSStress or pressure

Solution Approach 1:

The SCMs act as intermediary devices between the home's AC electrical infrastructure and the EV's DC battery system. They include power converters and transformers that mediate the power conversion process, converting AC power to the high-voltage DC required for fast charging while isolating and protecting the existing household circuitry from the high stress of direct DC fast charging loads.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system incorporates protective circuitry and power management mechanisms within the SCMs that cushion and absorb stress before it reaches the household circuitry. Power converters and transformers are positioned to preemptively manage electrical stress, preventing damage to existing infrastructure while enabling DC fast charging capability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Adaptability or versatility

If a distributed modular system is deployed, then power delivery flexibility is improved, but device complexity and installation requirements increase

Engineering Contradiction:
Improvepower management flexibilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system is divided into standardized, modular SCMs that can be manufactured independently and installed in various configurations. Each module contains integrated power converters, transformers, and control systems, making them self-contained units that simplify both manufacturing and installation while maintaining system flexibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid DC power transfer to electric vehicles, providing additional uses for stored energy and enhancing system flexibility and safety through modular architecture and software optimization.

Implementation Method 1

a first transformer coupled to the first power converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

one or more first batteries coupled to the first transformer and the first power converter

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Data Source

PatentUS12611943B2Distributed power transfer and storage system for high-speed direct current charging
Publication Date: 2026.04.28 OPENROAD TECHNOLOGIES INC
  • US12611943B2 patent drawing
  • US12611943B2 patent drawing
  • US12611943B2 patent drawing

AI summary

A distributed power transfer and storage system may receive first power from a first power source following a country specific common voltage. The distributed power transfer and storage system may store, in one or more energy storage media, the first power from the first power source. The distributed power transfer and storage system may provide, using the first power stored in the one or more energy storage media, direct current fast charging power to a battery that is included in an electric vehicle.