Modular Inflation Segments With Stacked Artificial Muscles

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Solution Overview

Problem

Current inflation systems, particularly those using artificial muscles, face limitations due to rigidity, weight-to-power ratio issues, and inefficiencies in fluidic actuators, which restrict their versatility and size/shape adaptability for various applications.

Innovation Solution

A modular inflation system comprising interconnected inflation segments with stacked artificial muscle layers, each including an electrode region and an expandable fluid region, allowing for actuation between states through electrical voltage, enabling flexible shape and size formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluidic actuators are used to power artificial muscles, then the artificial muscles can be actuated, but the speed and efficiency are limited due to fluid transport through channels and tubes

Engineering Contradiction:
Improveactuation speedVSAvoidfluid transport system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent removes the fluid transport system (channels and tubes) from the artificial muscle structure entirely. Instead of using fluidic actuators that require complex internal plumbing, the invention uses electrically actuated artificial muscles where electrical signals directly control the muscle fibers, eliminating the need for fluid distribution networks and significantly simplifying the device architecture while improving actuation speed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical fluid transport system with an electrical control system. By substituting hydraulic/pneumatic actuation with electrical actuation of artificial muscle fibers, the system eliminates the need for mechanical channels and tubes, reducing device complexity and improving response time through direct electrical stimulation of the muscle material.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional inflation systems are used, then inflation function is provided, but the systems are limited by fixed size and shape, requiring additional systems for different tasks

Engineering Contradiction:
Improveshape and size flexibilityVSAvoidnumber of inflation systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the inflation system into multiple modular segments, each containing its own artificial muscles and enclosure. These segments can be independently controlled and connected in various configurations to create different overall shapes and sizes. This segmentation allows a single modular system to replace multiple fixed-purpose inflation systems, improving versatility while maintaining manageable complexity through standardized module design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic reconfigurability by allowing the modular segments to be connected and disconnected in different arrangements. The artificial muscles within each segment can be independently actuated to change the shape and volume of individual modules, and the overall system configuration can be dynamically adjusted by repositioning or reconfiguring the connected segments, enabling adaptation to different tasks without requiring additional fixed systems.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If thermally activated polymer fibers are used for artificial muscles, then actuation is achieved, but control is difficult and operating efficiency is low

Engineering Contradiction:
Improvecontrol precisionVSAvoidoperating efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent replaces thermally activated polymer fibers with electrically actuated artificial muscles. By substituting thermal activation with electrical stimulation, the system achieves precise control through electrical signals that can be rapidly adjusted in intensity and timing. This electrical actuation method significantly improves operating efficiency by directly converting electrical energy to mechanical work in the muscle fibers, eliminating the energy losses associated with thermal conversion and heat dissipation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system allows for the creation of inflation systems of any suitable shape and size, enhancing versatility and efficiency by enabling flexible actuation and expansion, suitable for diverse applications such as car lifts, rafts, and blankets.

Implementation Method 1

The one or more plurality of artificial muscles of each of the plurality of artificial muscle layers are operable between an actuated state and a non-actuated state

Methodology Applied
Scientific EffectElectrostatic effect: Electrostatics

Implementation Method 2

Other artificial muscles use thermally activated polymer fibers

Methodology Applied
Scientific EffectElectroactive polymer effect: Electroactive Polymer

Implementation Method 3

an expandable fluid region, and an electrode pair positioned in the electrode region of the housing

Methodology Applied
Scientific EffectElectrostriction: Electrostriction

Data Source

PatentUS11689123B2Modular inflation systems and inflation segments including artificial muscles
Publication Date: 2023.06.27 TOYOTA JIDOSHA KK
  • US11689123B2 patent drawing
  • US11689123B2 patent drawing
  • US11689123B2 patent drawing

AI summary

Modular inflation systems and inflation segments including an inflation enclosure and a plurality of artificial muscle layers provided within the inflation enclosure in a stacked arrangement, each of the plurality of artificial muscle layers including one or more artificial muscles, wherein one or more plurality of artificial muscles of each of the plurality of artificial muscle layers are operable between an actuated state and a non-actuated state, and one or more fastening members for attaching the inflation segment to another inflation segment.