Modular Radar System Architecture for Scalable RF Design

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Solution Overview

Problem

Existing radar systems are costly and time-consuming to redesign or rebuild when requirements change, and they often require large, heavy, and expensive power and cooling systems, which limits their efficiency and size reduction.

Innovation Solution

A modular and scalable radar system design that uses interchangeable radar system units, each containing RF transmit and receive assemblies, cooling systems, and control modules, allowing for flexible configuration and reduced complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If radar systems are designed and built for specific requirements and constraints, then they can meet the particular requirements (detect objects within field of view, range, elevation with accuracy), but they become costly and time-consuming to rebuild when requirements change

Engineering Contradiction:
Improveability to meet radar requirementsVSAvoidtime to rebuild radar system
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The radar system is divided into modular components (antenna arrays, signal processing units, power systems) that can be independently configured and replaced. This segmentation allows the system to be reconfigured for different requirements without rebuilding the entire system, reducing time and cost while maintaining reliability through optimized component selection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The radar system employs dynamic reconfigurability through programmable signal processing and adjustable antenna configurations. This allows the system to adapt to changing requirements in real-time or between deployments, eliminating the need for physical rebuilds and reducing both time loss and maintenance costs.

Inventive Principle:
Principle #15Dynamics

2Power

If radar systems with higher power levels (50-500 kW) are used to meet detection requirements, then detection capability is improved, but the system becomes heavy and requires large power and cooling systems

Engineering Contradiction:
Improveradar power levelVSAvoidradar system weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The high-power radar system is segmented into multiple lower-power transmit modules that operate in parallel or sequentially. This modular approach achieves the required total power output (50-500 kW) while distributing the weight and thermal load across multiple smaller units, reducing the need for oversized single-point power and cooling infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The radar system uses pulsed transmission with duty cycles to achieve average power levels equivalent to continuous high-power operation. By transmitting in periodic pulses rather than continuous waves, the system achieves the required detection capability while significantly reducing average power consumption and thermal management requirements, thereby reducing weight.

Inventive Principle:
Principle #19Periodic action

3Power

If radar systems with higher power levels are used, then detection capability is improved, but the cost of the radar system increases due to large power and cooling systems

Engineering Contradiction:
Improveradar power levelVSAvoidradar system cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The radar system uses multiple modular power modules that can be manufactured independently using standardized processes. This segmentation enables economies of scale in manufacturing and allows for easier replacement and upgrade of individual modules, reducing overall system cost compared to custom-built high-power systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system achieves required power levels through parameter optimization including pulse width modulation, duty cycle adjustment, and frequency selection. These parameter changes allow the system to achieve equivalent detection performance at lower average power levels, reducing the size and cost of power supply and cooling system components.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If traditional radar system design is used to meet varying requirements, then performance requirements are met, but the design time and complexity increase significantly

Engineering Contradiction:
Improveability to meet varying requirementsVSAvoidradar system design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The radar system employs universal modular components with standardized interfaces and programmable functionality. Each module can be configured through software to perform different functions (different frequency bands, pulse formats, signal processing algorithms), allowing the same hardware platform to meet varying requirements without increasing design complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses dynamic reconfiguration capabilities where software-defined parameters control the behavior of fixed hardware components. This allows the radar to adapt to varying requirements by changing operational parameters rather than redesigning the physical system, significantly reducing design complexity while maintaining versatility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12222438B1Systems and methods for modular radar systems
Publication Date: 2025.02.11 RAYTHEON CO
  • US12222438B1 patent drawing
  • US12222438B1 patent drawing
  • US12222438B1 patent drawing

AI summary

A system and apparatus is provided for a modular radar system. The modular radar system can include a plurality of radar system modules that can be detachably coupled and can include a configurable number of radio-frequency (RF) transmit and receive assemblies. The RF transmit and receive assemblies can include radiating element(s) that emit electromagnetic radiation. The plurality of radar system modules can also include at least one processor coupled to control power of the electromagnetic radiation and/or at least one controller to control the RF transmit and receive assembly, the power unit and the digital receiver and exciter module, at least one digital receiver and exciter to convert RF to digital in receive mode, and digital to RF in transmit mode, and/or at least one RF beamformer to generate one or more RF beams.